1967 442 Body Off Restoration

Thread Tools
 
Search this Thread
 
Old Feb 26, 2012 | 06:33 PM
  #81  
archeryshooter's Avatar
Tony
 
Joined: Mar 2011
Posts: 450
From: wisconsin
Originally Posted by Sea five
Body work has begun. Thanks to a friend it was a very successful Saturday. The right rear quarter was the first to get a new life. Old rust was cut out and new metal fabricated and welded in place.The transition in just four hrs is amazing.
yup I remember doing that on mine nice looking work its on its way
Old Feb 27, 2012 | 03:57 PM
  #82  
todd66442's Avatar
Registered User
 
Joined: May 2008
Posts: 135
This is really inspirational. My red on red 66 is in about the same stages, but moving slower. I'm sure you'll be done before me. But it's posts like this one that fire me up.

Thanks!
Old Mar 5, 2012 | 04:46 PM
  #83  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Well another good weekend the body man showed and fabricated and welded the rear of the right rear quarter. needless to say I'm very happy with the pogress
Attached Images
File Type: jpg
IMG_1879.jpg (39.1 KB, 112 views)
File Type: jpg
IMG_1880.jpg (45.0 KB, 107 views)
File Type: jpg
IMG_1881.jpg (45.9 KB, 114 views)
File Type: jpg
IMG_1883.jpg (54.9 KB, 114 views)
File Type: jpg
IMG_1884.jpg (46.4 KB, 109 views)
Old Mar 5, 2012 | 04:51 PM
  #84  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
While the body work was being done I wire brushed the diff housing and apply a cost of POR 15.
Attached Images
File Type: jpg
IMG_1876.jpg (78.8 KB, 75 views)
File Type: jpg
IMG_1877.jpg (76.9 KB, 74 views)
File Type: jpg
IMG_1878.jpg (67.8 KB, 70 views)
File Type: jpg
IMG_1886.jpg (72.2 KB, 72 views)
File Type: jpg
IMG_1887.jpg (78.0 KB, 69 views)
Old Mar 5, 2012 | 04:55 PM
  #85  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
While the body work was being done I wire brushed the diff housing and gave it a coat of POR 15
Attached Images
File Type: jpg
IMG_1876.jpg (78.8 KB, 24 views)
File Type: jpg
IMG_1877.jpg (76.9 KB, 19 views)
File Type: jpg
IMG_1878.jpg (67.8 KB, 18 views)
File Type: jpg
IMG_1886.jpg (72.2 KB, 20 views)
File Type: jpg
IMG_1887.jpg (78.0 KB, 30 views)
Old Mar 5, 2012 | 05:00 PM
  #86  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Sunday I removed the front and rear glass. Found some spots that need repair but nothing earth shattering
Attached Images
File Type: jpg
IMG_1888.jpg (44.7 KB, 120 views)
File Type: jpg
IMG_1890.jpg (62.7 KB, 119 views)
File Type: jpg
IMG_1892.jpg (49.4 KB, 116 views)
File Type: jpg
IMG_1894.jpg (54.6 KB, 129 views)
File Type: jpg
IMG_1895.jpg (53.9 KB, 121 views)
Old Mar 5, 2012 | 05:20 PM
  #87  
copper128's Avatar
Lt. Buzzkill (ret.)
 
Joined: Mar 2004
Posts: 1,297
From: Western New York
That window flange rust is very typical. My 67 had pretty much identical issues there. I also had to deal with some rust on the roof skin under the vinyl top seams.
The quarter wheel opening rust looks familiar, too. My car was repaired in the same cut-n-patch way as opposed to looking for replacement quarters. The minor rust didn't justify replacing the original panels.
Old May 13, 2012 | 07:52 AM
  #88  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Haven't posted in a couple of months but I have been making progress over that time I have had a lot of garage time. These are some photos of the diff build.Got all the parts from Jim @ JD Racing happy to report everything was perfect from Identifying the rear to installation.
Attached Images
File Type: jpg
IMG_1897.jpg (44.0 KB, 65 views)
File Type: jpg
IMG_1909.jpg (77.6 KB, 68 views)
File Type: jpg
IMG_1898.jpg (26.6 KB, 63 views)
File Type: jpg
IMG_1886.jpg (72.2 KB, 65 views)
Old May 13, 2012 | 08:05 AM
  #89  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Below are pics of the frame. After welding some small spots I prep it for POR 15 with clean and prep rinsed it down with a sponge. How ever I found you need to rinse it very well the next day the frame was covered with white residue. I did the same process again this time washing with a sponge and a good rinse with the hose when it dried it was ready for POR 15 chassis black.
Attached Images
File Type: jpg
IMG_1911.jpg (68.0 KB, 83 views)
File Type: jpg
IMG_1913.jpg (108.7 KB, 83 views)
File Type: jpg
IMG_1921.jpg (71.2 KB, 82 views)
File Type: jpg
IMG_1924.jpg (72.8 KB, 86 views)
Old May 13, 2012 | 08:17 AM
  #90  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Well when the POR15 chassis black dried I was not craze about the color I thought it was a little flat so the hunt was on. A friend recommended SEM Rust-Shield Semi Gloss #38101 so i decided to use it on the diff as well as the sway bars like it a lot better
Attached Images
File Type: jpg
IMG_1930.jpg (65.8 KB, 66 views)
File Type: jpg
IMG_1936.jpg (86.3 KB, 66 views)
File Type: jpg
IMG_1938.jpg (83.3 KB, 75 views)
File Type: jpg
IMG_1928.jpg (74.2 KB, 67 views)
File Type: jpg
IMG_1933.jpg (71.1 KB, 60 views)
Old May 13, 2012 | 08:27 AM
  #91  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Rear end went in very easy I used new lower boxed control from Fusik I fished the positive battery cable through the frame and secured tht with new P clips
Attached Images
File Type: jpg
IMG_1945.jpg (71.6 KB, 73 views)
File Type: jpg
IMG_1946.jpg (77.4 KB, 83 views)
File Type: jpg
IMG_1948.jpg (79.6 KB, 80 views)
File Type: jpg
IMG_1949.jpg (78.6 KB, 78 views)
File Type: jpg
IMG_1952.jpg (81.4 KB, 88 views)
Old May 13, 2012 | 08:44 AM
  #92  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
I got all my lines and hardware from Inline Tube service was great and everything fit
Attached Images
File Type: jpg
IMG_1954.jpg (108.2 KB, 68 views)
File Type: jpg
IMG_1955.jpg (51.1 KB, 66 views)
File Type: jpg
IMG_1959.jpg (81.7 KB, 385 views)
File Type: jpg
IMG_1960.jpg (75.3 KB, 65 views)
Old May 13, 2012 | 08:55 AM
  #93  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Put the body back on the chassis Im glade to get my second bay back so I have some room to work. Painted the firewall with the same rust-shield semi gloss. New body mount kit and bolts from Fusick all went well.
Attached Images
File Type: jpg
IMG_1962.jpg (84.2 KB, 113 views)
File Type: jpg
IMG_1964.jpg (81.0 KB, 106 views)
File Type: jpg
IMG_1966.jpg (81.6 KB, 401 views)
File Type: jpg
IMG_1967.jpg (73.8 KB, 105 views)
Old May 13, 2012 | 10:19 AM
  #94  
kjr442's Avatar
Kjr442
 
Joined: Dec 2009
Posts: 1,817
From: Texas
Originally Posted by Sea five
Put the body back on the chassis I'm glade to get my second bay back so I have some room to work. Painted the firewall with the same rust-shield semi gloss. New body mount kit and bolts from Fusick all went well.
I am impressed with your progress. The work you have done is top notch. I too need to post some updates, I've been to busy to put any time toward posting.
Old May 14, 2012 | 06:53 AM
  #95  
archeryshooter's Avatar
Tony
 
Joined: Mar 2011
Posts: 450
From: wisconsin
looks like you are getting in done! Nice job! I did about the same thing to mine I did some extra brace welding and made adjustable upper control arms too.
Attached Images
File Type: jpg
081.jpg (92.6 KB, 83 views)
File Type: jpg
080.JPG (102.3 KB, 85 views)
Old May 22, 2012 | 05:52 AM
  #96  
67 Cutlass's Avatar
Registered User
 
Joined: Apr 2009
Posts: 399
From: Swansea, MA
Just read this entire thread.
Great work and quick progress!
Old May 22, 2012 | 06:16 AM
  #97  
therobski's Avatar
Registered User
 
Joined: Jul 2009
Posts: 3,191
From: Dallas-Fort Worth
Very nice, theses pictures keep me going on my project.
Old May 22, 2012 | 08:51 AM
  #98  
67Olds442X2's Avatar
Navy P-3 FE (Ret.)
 
Joined: Dec 2009
Posts: 759
From: Great Mills, MD
Lookin good. Got to get mine going.
Old May 22, 2012 | 09:03 AM
  #99  
RetroRanger's Avatar
72 Olds CS
 
Joined: Jun 2011
Posts: 6,657
Originally Posted by Sea five
Well when the POR15 chassis black dried I was not craze about the color I thought it was a little flat so the hunt was on. A friend recommended SEM Rust-Shield Semi Gloss #38101 so i decided to use it on the diff as well as the sway bars like it a lot better
I had the same experience w POR15 it was flat not the semi gloss I was hoping for. I topcoated mine w POR 15 top coat semi gloss and it looks perfect....I think a second coat of POR 15 would have came out w the semi gloss as well but the POR 15 is advertised as not UV stable thats why I topcoated w the POR 15 topcoat...not that the frame will see much UV exposure .....

your car is coming along nicely
Old May 22, 2012 | 05:00 PM
  #100  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Thanks all for the compliments. This site has been a great help for me.
Old May 22, 2012 | 05:15 PM
  #101  
Octania's Avatar
Registered User
 
Joined: Dec 2011
Posts: 7,286
very nice....

just wondering why you did not remove the trans crossmember and motor mount pads for a 100% dismantle on the frame?
Old May 22, 2012 | 06:48 PM
  #102  
Eddie Hansen's Avatar
Registered User
 
Joined: Jan 2008
Posts: 3,515
From: South River, New Jersey
Ummmm he Did...

Originally Posted by Octania
very nice....

just wondering why you did not remove the trans crossmember and motor mount pads for a 100% dismantle on the frame?

Not to butt in or anything, but if you see the pictures posted, I think he did there are pictures without any cross member or pads. look below no crossmember




and no motor mount pads,, Just sayin :-)


Last edited by Eddie Hansen; May 22, 2012 at 06:51 PM.
Old Jul 5, 2012 | 04:00 PM
  #103  
jeffsims's Avatar
1967 442
 
Joined: Oct 2011
Posts: 316
From: Riverside, Alabama
Originally Posted by Sea five
I got all my lines and hardware from Inline Tube service was great and everything fit
How did you snap the clips into the frame? I just installed my fuel lines and the clips were pain. Before I start my brake lines, how did you snap the clips in place?
Old Jul 7, 2012 | 05:35 AM
  #104  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
The clips did take some time.I put the pin in place then used a drift pin to hold pressure on the clip while at the same time gently squeezing the pin with a needle nose pliers.I'm sure it would be easier with two people I just took my time.I did break 2 before i came up with a method.Good luck
Old Jul 7, 2012 | 05:56 AM
  #105  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
It's been a while between post I've done quite a bit of work in the last month or so below are some photos the floors all done with POR 15 and of brake and steering parts ready to be installed
Attached Images
File Type: jpg
IMG_1971.jpg (60.9 KB, 56 views)
File Type: jpg
IMG_1972.jpg (51.4 KB, 57 views)
File Type: jpg
IMG_1974.jpg (93.0 KB, 54 views)
File Type: jpg
IMG_1975.jpg (41.9 KB, 55 views)
File Type: jpg
IMG_1977.jpg (92.8 KB, 55 views)
Old Jul 7, 2012 | 06:03 AM
  #106  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Rear end installed new brakes,shocks and springs
Attached Images
File Type: jpg
IMG_2172.jpg (74.8 KB, 52 views)
File Type: jpg
IMG_2173.jpg (78.6 KB, 50 views)
File Type: jpg
IMG_2171.jpg (78.3 KB, 50 views)
Old Jul 7, 2012 | 06:08 AM
  #107  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Front suspension going together
Attached Images
File Type: jpg
IMG_2188.jpg (92.8 KB, 48 views)
File Type: jpg
IMG_2190.jpg (68.3 KB, 47 views)
File Type: jpg
IMG_2192.jpg (81.6 KB, 43 views)
File Type: jpg
IMG_2193.jpg (62.0 KB, 51 views)
Old Jul 7, 2012 | 06:12 AM
  #108  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Front disc brake from Summit finally being installed after being on the parts shelf for a year!!!!
Attached Images
File Type: jpg
IMG_2196.jpg (92.2 KB, 53 views)
File Type: jpg
IMG_2198.jpg (48.9 KB, 50 views)
File Type: jpg
IMG_2200.jpg (52.3 KB, 56 views)
File Type: jpg
IMG_2201.jpg (77.0 KB, 60 views)
File Type: jpg
IMG_2202.jpg (65.1 KB, 52 views)
Old Jul 7, 2012 | 06:17 AM
  #109  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Thank god it rolls again. Time to give the garage a huge cleaning
Attached Images
File Type: jpg
IMG_2207.jpg (74.7 KB, 55 views)
File Type: jpg
IMG_2208.jpg (57.4 KB, 51 views)
File Type: jpg
IMG_2206.jpg (77.8 KB, 57 views)
File Type: jpg
IMG_2227.jpg (81.7 KB, 68 views)
Old Jul 7, 2012 | 09:55 AM
  #110  
Jd20102011's Avatar
Registered User
 
Joined: Jul 2012
Posts: 2
Nice
Old Jul 7, 2012 | 02:22 PM
  #111  
Oldsmaniac's Avatar
Registered User
 
Joined: Oct 2005
Posts: 7,318
From: NJ
Great progress, every piece that goes back on gives a great feeling!
Old Aug 22, 2012 | 05:33 PM
  #112  
jeffsims's Avatar
1967 442
 
Joined: Oct 2011
Posts: 316
From: Riverside, Alabama
Wheel Cylinders

Originally Posted by Sea five
Rear end installed new brakes,shocks and springs
Lookin good. I am in my installation phase of all and was wondering how you handled your rear wheel cylinders. Buy new or rebuild? I bought a rebuild kit from Inlinetube and it is not even close. I tried a cheapo new cylinder from O'Reily's. Not close, but looks like Inlinetube's rebuild kit would work on the el cheapo. Mine is also a'67 442.
Old Aug 22, 2012 | 07:19 PM
  #113  
Chesrown 67 OAI's Avatar
Registered User
 
Joined: Oct 2010
Posts: 1,213
From: Dover, Ohio
Originally Posted by Sea five
Front suspension going together
OK - Tell me your secret to installing those front coils without scratching and scuffing or chipping the paint on your A-Arms and frame? I'm about to install mine and was gonna ask how to do it without dmamging the painted components?
Thanks
Tweed
Your's is looking sharp!!
Old Aug 23, 2012 | 04:44 AM
  #114  
69442C's Avatar
Registered User
 
Joined: Jan 2011
Posts: 1,665
From: Maryland
Originally Posted by Chesrown 67 OAI
OK - Tell me your secret to installing those front coils without scratching and scuffing or chipping the paint on your A-Arms and frame? I'm about to install mine and was gonna ask how to do it without dmamging the painted components?
Thanks
Tweed
Your's is looking sharp!!
I use an internal spring compressor. When the spring is compressed, it is much shorter and fits in place easily. I attach the spindle to both A arms before removing the spring compressor. It goes much faster if you use an impact gun on the spring compressor.
Brian
Old Aug 23, 2012 | 05:11 AM
  #115  
Chesrown 67 OAI's Avatar
Registered User
 
Joined: Oct 2010
Posts: 1,213
From: Dover, Ohio
Originally Posted by 69442C
I use an internal spring compressor. When the spring is compressed, it is much shorter and fits in place easily. I attach the spindle to both A arms before removing the spring compressor. It goes much faster if you use an impact gun on the spring compressor.
Brian
Guess i live in cocoon? I've never seen an INTERNAL spring compressor for these? I've only battled with the 2-piece outside compressors and they suck when it comes to doin the job?
How do you get the internal one out after the spindle is hooked up? Got any pix of it for a "dummy"??
Thanks

I from the old shade-tree mechanic school where we always wrapped a chain around the frame hooked to a floor jack to pull the lower A-arm up into place!
Old Aug 23, 2012 | 05:24 AM
  #116  
Oldsmaniac's Avatar
Registered User
 
Joined: Oct 2005
Posts: 7,318
From: NJ
My 2 cents, the spring compressor goes in and out thru the shock hole in the lower control arm.
Old Aug 23, 2012 | 05:45 AM
  #117  
69442C's Avatar
Registered User
 
Joined: Jan 2011
Posts: 1,665
From: Maryland
Originally Posted by Chesrown 67 OAI
Guess i live in cocoon? I've never seen an INTERNAL spring compressor for these? I've only battled with the 2-piece outside compressors and they suck when it comes to doin the job?
How do you get the internal one out after the spindle is hooked up? Got any pix of it for a "dummy"??
Thanks

I from the old shade-tree mechanic school where we always wrapped a chain around the frame hooked to a floor jack to pull the lower A-arm up into place!
Originally Posted by Oldsmaniac
My 2 cents, the spring compressor goes in and out thru the shock hole in the lower control arm.
Here's a picture of the internal spring compressor. Yeah, I used to put the jack under that lower arm and would force the spring in to place. But back then, I wasn't worried about appearance. Now with parts being painted to look perdy, I needed to do things differently. I forgot where I bought this one. Maybe Sears or Harbor Freight.

Joe is correct in that it will come out the bottom but you will need to play with the positioning of the fingers a little so you can get them off of the coil and it's the top one that can pose a problem at times. Just be sure to hook the spring about 2 coils from the top and same on the bottom. You'll also need to get an idea of which way the spring will sit in the arm and position the fingers so they are not in the wrong place. It's a little bit of a PITA but it sure beats the other options. Sometimes I have been able to spin the upper section to put it lower on the spring to make it easier to remove when the spring is installed and the pressure has been released. When you install the compressed spring, the top of the rod will fit through the shock hole. Once you play with it a little, you'll find the task easier. Use an impact gun or you'll have a heck of a time trying to compress the spring with a wrench.
Brian
Attached Images
File Type: jpg
Internal Spring Compressor.jpg (44.7 KB, 38 views)
Old Aug 23, 2012 | 06:25 AM
  #118  
archeryshooter's Avatar
Tony
 
Joined: Mar 2011
Posts: 450
From: wisconsin
I used a large threaded rod through the shock holes and washers to put mine in. seemed to work good
Old Aug 23, 2012 | 06:27 AM
  #119  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Originally Posted by jeffsims
Lookin good. I am in my installation phase of all and was wondering how you handled your rear wheel cylinders. Buy new or rebuild? I bought a rebuild kit from Inlinetube and it is not even close. I tried a cheapo new cylinder from O'Reily's. Not close, but looks like Inlinetube's rebuild kit would work on the el cheapo. Mine is also a'67 442.
I bought new Bendix #33447
Old Aug 23, 2012 | 06:35 AM
  #120  
Sea five's Avatar
Thread Starter
Registered User
 
Joined: Nov 2009
Posts: 266
Originally Posted by Chesrown 67 OAI
Guess i live in cocoon? I've never seen an INTERNAL spring compressor for these? I've only battled with the 2-piece outside compressors and they suck when it comes to doin the job?
How do you get the internal one out after the spindle is hooked up? Got any pix of it for a "dummy"??
Thanks

I from the old shade-tree mechanic school where we always wrapped a chain around the frame hooked to a floor jack to pull the lower A-arm up into place!
The spring compressor fits inside the spring it has four hooks that fit around the coils. once the hooks are in plase you run it up with the impact gun until its fully compressed put the spring in place secure the lower ball joint to the knuckle. once the balljoint is secure spin the spring compressor bolt loose and it will drop out front shock hole in the lower control arm. This is still a challange with no engine weight on the frame but it works



All times are GMT -7. The time now is 09:56 AM.