1963 Dynamic 88 2dr hdtp. restoration

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Old October 8th, 2019, 04:53 PM
  #161  
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Originally Posted by Daiv8or
If I recall correctly, In one case I had to work the lead in a concave area where the vixen file was of little use.
They make a curved vixen file , just for this purpose .


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Old October 8th, 2019, 06:34 PM
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Originally Posted by Charlie Jones
They make a curved vixen file , just for this purpose .

It's always awesome to have the right tools! Back when I did this leading I was on a budget and I knew nothing of Eastwood. They probably advertised in Hemmings, which I subscribed to and read religiously back then, but I just bought my supplies from the local body shop supply house and nobody there had any real experience in lead filler. They sold the stuff to me and I was on my own.

The vixen file I bought uses a handle like the one below, so you can adjust the amount of bow in the blade. I actually got a fair amount of use out of it working with plastic filler. Before I was clued in by professionals, I was using Bondo brand body filler and that stuff is horrible. As you likely know, it hardens with a sticky film on top that instantly clogs any sandpaper. The vixen file does a good job of knocking that goo off so you can sand proper. I now will only use professional grade body filler that doesn't leave that sticky layer and also feathers better.

Cheap bastard, broke **** me in my past bought the Bondo brand at Pep Boys because it was cheap. The more modern educated and better funded me will never use that crap again for automotive bodywork.



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Old October 11th, 2019, 08:19 PM
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quarter panel crease

My left rear quarter panel had a deep crease in it .
I wire brushed all the paint off the area ;





I bought a stud welder from Harbor Freight ;





I welded studs along the crease every couple of inches ;





Next , a slide hammer was used to pull the crease out ;





The studs pulled the sheetmetal back in to shape and reduced the thickness of the filler needed to repair the area .
Other studs were welded between the others , to pull up more low spots .





Pretty soon , the panel started to look like a porcupine ;





The pulling process was checked by a straight edge ;





Then the studs were ground off , leaving only shallow low spots which can easily be filled with a thin layer of lead .



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Old December 6th, 2019, 08:24 PM
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Shifting gears back to the chassis .
I got a set of " real " chrome valve covers from a '61 Starfire (parts car) , courtesy of " The Tin Man "





Clean enough to eat my supper off of .




Fine steel wool and chrome polish work wonders




They look a lot better than a "chrome painted " cover


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Old December 6th, 2019, 08:31 PM
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Lookin really good Charlie. I never did find the pair of valve covers I thought I had.
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Old December 6th, 2019, 09:23 PM
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Originally Posted by Charlie Jones
My left rear quarter panel had a deep crease in it .
I wire brushed all the paint off the area ;...
I guess the stud welder saves time vs. the old method of drilling a hole, screwing in a slide hammer and then welding the hole shut?
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Old December 7th, 2019, 05:07 AM
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Originally Posted by Daiv8or
I guess the stud welder saves time vs. the old method of drilling a hole, screwing in a slide hammer and then welding the hole shut?
Sure does !
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Old February 4th, 2020, 11:06 PM
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I got my clutch pieces out tonight just to make sure they are going to work together .



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Old February 20th, 2020, 08:33 PM
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I got my rear engine mounts finalized , and mounted my engine solidly into the frame ;





The clutch linkage is a combination of Olds and Chevy parts . Clutch linkage was NOS .
Some guy ordered all the parts to change a '61 Olds over to stick , many years ago .
He got most of the parts but was missing a brake pedal . The conversion never got done , and the parts sat in an old
chicken coop for over 50 years .




Last edited by Charlie Jones; February 20th, 2020 at 08:36 PM.
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Old February 29th, 2020, 04:53 AM
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Just finished reading the thread from the beginning. It was enjoyable and impressive to have the descriptions along with the photos of all the efforts you have been putting into your project. Thanks for sharing the details and ideas. Enjoy

Keith
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Old February 29th, 2020, 06:32 PM
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Thanks , It has been a pleasurable experience so far .
When it isn't fun , I lay off from it for a while occasionally .
The chassis is pretty much complete now . So the hard part , the bodywork , is ahead of me yet .
But , I'll keep slugging away at it . Because I can't wait to drive it .
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Old February 29th, 2020, 06:46 PM
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I forgot to mention in my last reply, Thank you for your service to our country. I was born in 62 and was raised wondering if I was going to go fight when I was older, the hardest part about the thought of going to fight was, my brother being a year older than me and him having to go first, wondering if I would ever see him again. Things a person of 5 and 6 years of age should not have to think about but we did.
Again Thank You.

Keith
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Old March 1st, 2020, 01:05 AM
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Originally Posted by otto72
I forgot to mention in my last reply, Thank you for your service to our country. I was born in 62 and was raised wondering if I was going to go fight when I was older, the hardest part about the thought of going to fight was, my brother being a year older than me and him having to go first, wondering if I would ever see him again. Things a person of 5 and 6 years of age should not have to think about but we did.
Again Thank You.

Keith
Thank you for the recognition .
I was faced with a choice when I was 18 .
I could be drafted into the Army and spend two years in the infantry .
Or I could enlist for four years in the Air Force and turn wrenches on fighter jets .
It was a " no brainer " to me .
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Old March 19th, 2020, 08:51 PM
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Well , here's another update .
The clutch linkage looked like it was going to work well , until I installed the left exhaust pipe and heat riser .
No clearance Clarence !
So I made another part (the fourth one now ) .





This allowed the clutch rod to offset the " ball " and clear the exhaust .





The whole works went together like this .




This is with the clutch dis-engaged .




















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Old March 19th, 2020, 09:01 PM
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Then I finished most of the exhaust system , except resonators .
I'm still waiting for resonator clamps .






There isn't much room between those mufflers for the driveshaft . I hope it's enough .



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Old March 19th, 2020, 09:24 PM
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Try putting a string on each ear of the yoke between rear end and rear of tranny. You can measure the width between the strings to give you a diameter. Do you know what I mean ? It might give you an idea of the "path" the driveshaft will follow when the body is added.

Last edited by OLDSter Ralph; March 19th, 2020 at 09:26 PM.
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Old March 19th, 2020, 09:35 PM
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Originally Posted by OLDSter Ralph
Try putting a string on each ear of the yoke between rear end and rear of tranny. You can measure the width between the strings to give you a diameter. Do you know what I mean ? It might give you an idea of the "path" the driveshaft will follow when the body is added.
Good idea Ralph .
I'm probably going to shift the exhaust around some to make sure it clears the body once I get that on .
The driveshaft will be the last piece I put on the car . The driveline man told me to completely assemble the car and then measure for the driveshaft length .
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Old April 18th, 2020, 06:56 PM
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I got the exhaust all installed .




Here's an old pic from a 1963 Motor Trend mag .




another view




one more


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Old April 18th, 2020, 07:11 PM
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I've been doing some body work also ;









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Old May 29th, 2020, 09:48 PM
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I refurbished the parking brake cables ;


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Old May 30th, 2020, 04:08 AM
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Inline tube sell those little rubber boots/seals that go on the ends of your cables if you want to replace your cracked ones. Part # EC008 @ $2 each
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Old May 30th, 2020, 08:00 AM
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Originally Posted by rob1960
Inline tube sell those little rubber boots/seals that go on the ends of your cables if you want to replace your cracked ones. Part # EC008 @ $2 each
Thanks , I got those , but they weren't installed at the time the picture was taken .
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Old May 30th, 2020, 04:32 PM
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Originally Posted by Charlie Jones
I refurbished the parking brake cables ;

What process did you use for restoring the cables? Just media blast?
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Old May 30th, 2020, 06:37 PM
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Yes , glass beads . Then painted with some " silver cadmium " paint .
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Old May 30th, 2020, 06:44 PM
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Bead blasted and painted some A/C brackets ;


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Old May 31st, 2020, 10:24 AM
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Originally Posted by Charlie Jones
Yes , glass beads . Then painted with some " silver cadmium " paint .
I wonder if it's possible to blast them and then have them actually cadmium plated? I suppose it might stick the cable. I wonder what people do besides just leave them be, or paint them like you did? I looked in Hemmings and googled but couldn't find any cable restoration services.
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Old May 31st, 2020, 11:18 AM
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Originally Posted by Daiv8or
I wonder if it's possible to blast them and then have them actually cadmium plated? I suppose it might stick the cable. I wonder what people do besides just leave them be, or paint them like you did? I looked in Hemmings and googled but couldn't find any cable restoration services.
Cadmium has been banned for many years. The closest you might get is zinc plating and some polishing.......or paint.
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Old May 31st, 2020, 07:03 PM
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To me , the paint is probably more durable than either cadmium or zinc plating .
I remember that stuff looked like crap after only a year's exposure .
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Old May 31st, 2020, 07:55 PM
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Bright Cad was more for appearance than protection. Unbright cad was more resistant to corrosion,but not very pretty.I think the paint is probably a better idea. Zinc will not likely shine as much as "bright Cadmium" plating.
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Old June 18th, 2020, 07:20 PM
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A/C and alternator

Got the alternator and A/C compressor mounted :













I used to wonder why an A/C car was over 300 lbs. heavier .
There's a total of ten brackets for the A/C and alternator , some of them made of cast iron .

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Old June 18th, 2020, 07:54 PM
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Next the brake discs and calipers were installed in front . Discs were checked for run-out ;









Scarebird brackets and hubs , '72 Cutlass calipers , and '76 Ford T-Bird rear rotors .

Last edited by Charlie Jones; June 18th, 2020 at 08:07 PM.
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Old June 18th, 2020, 08:17 PM
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New shoes , hardware , and adjusters on the rear ;



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Old June 23rd, 2020, 03:50 PM
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well, this is July and wonder how it is going?

Gene
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Old June 23rd, 2020, 04:40 PM
  #194  
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Originally Posted by 64Rocket
well, this is July and wonder how it is going?

Gene
HUH ?
Last I checked it was June 23 rd .
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Old June 24th, 2020, 05:01 PM
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It's all looking great! Thanks for posting it all!
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Old June 24th, 2020, 06:11 PM
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Great work!
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Old June 24th, 2020, 06:33 PM
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Originally Posted by 64Rocket
well, this is July and wonder how it is going?

Gene
?? What ?
Got somewhere you got to be? Gheeeze you sound like someones wife...
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Old July 5th, 2020, 11:36 PM
  #198  
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I " threw in the towel " on bodywork .
I'm just not good enough at it to satisfy my OCD .
Hopefully the body shop I sent it to will get it done by the time I get all the rest of the things done .

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Old July 6th, 2020, 11:42 AM
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Originally Posted by Charlie Jones
I " threw in the towel " on bodywork .
I'm just not good enough at it to satisfy my OCD .
Hopefully the body shop I sent it to will get it done by the time I get all the rest of the things done .
I don't blame you one bit. We all want to live long enough to see these projects through as it is. Sometimes throwing money at the problem is the way to go. Body work does go on and on. Was it a hassle to get that rotisserie up on the flatbed?
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Old July 6th, 2020, 04:50 PM
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Originally Posted by Daiv8or
Was it a hassle to get that rotisserie up on the flatbed?
Not at all .
He just tilted the bed back and down on the ground . And then winched the rotisserie on with a cable .
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