215 rocker arm shaft bent and cracked

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Old Sep 21, 2011 | 06:05 PM
  #1  
russell-t's Avatar
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Question 215 rocker arm shaft bent and cracked

Why would this rocker arm shaft crack right where the mounting bolt goes

through the shaft? The end of the shaft is also bent upwards at the bolt hole. This is on the 215 engine.

Both shafts have cracks at the point where the first shaft bearing mounts

to the head at the front of the engine.

Don't want this to happen again when I replace the shafts.

Russell-t
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Last edited by russell-t; Sep 22, 2011 at 09:56 AM.
Old Sep 22, 2011 | 10:57 AM
  #2  
joe_padavano's Avatar
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From: Northern VA
Originally Posted by russell-t
Why would this rocker arm shaft crack right where the mounting bolt goes

through the shaft? The end of the shaft is also bent upwards at the bolt hole. This is on the 215 engine.

Both shafts have cracks at the point where the first shaft bearing mounts

to the head at the front of the engine.

Don't want this to happen again when I replace the shafts.

Russell-t
The wear under the outboard rocker location tells me that the rocker was oil-starved. Could be that the valve guide is rough also, adding to the load in the rocker and shaft.
Old Sep 22, 2011 | 06:37 PM
  #3  
russell-t's Avatar
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Reason for crack in rocker shaft

A possible reason for the crack in the shaft at this point is that when

the shaft assembly was placed on the head,the first bolt was started and

then run ALL THE WAY DOWN with an air wrench.The others were then

screwed down tight. This info was provided to me by Mark at D&D

Fabrication who is now rebuilding my rocker assemblies.



To Joe: Oil starvation was a problem with both shafts. Upon removing

the rocker arms I found the lube holes in the shaft were blocked with

crud. The center of the shafts was full of hard packed dirt. Engine was

quite noisy when hot and I believe this is the source of the noise in

the valve train.
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