How to bypass leaking Heater core 1972 cutlass 350

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Old Jul 21, 2021 | 01:39 PM
  #1  
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How to bypass leaking Heater core 1972 cutlass 350

Hi! So even though my original heater core is not leaking, the nipples apparently are misshapen and causing leaks to occur into and outside of the car. Is there an easy way to bypass the heater core safely so that I can still run the engine until I have time to replace the heater core? This is a 72 350 with AC and auto trans. Thank you and sorry if this is a silly question.
Chris
Old Jul 21, 2021 | 01:47 PM
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Or maybe I should also ask if anyone has had any success in trying to reshape the nipples were the hoses attach? Thank you! Chris
Old Jul 21, 2021 | 01:57 PM
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I think reshaping those fittings would be better than replacing the heater core as finding a copper/brass core these days is not easy - most replacements are aluminum, and from my experience the aluminum ones had hose fittings installed incorrectly so it was impossible to fit them through the firewall and/or attach the hoses.

As for bypassing the core, you can get an adapter to allow connecting the 5/8" hose to the 3/4" hose (see link below). Alternatively, you can install a pipe plug on the intake manifold port and a cap or plug on the water pump port.

https://www.autozone.com/fittings-an...E&gclsrc=aw.ds
Old Jul 21, 2021 | 02:34 PM
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Thank you fun 71! I will try to reshape the nipples. If I am unsuccessful, I may try your pipe plug idea. Do you know what size pipe plugs I would need for the water pump and for the intake? Thank you!
Old Jul 21, 2021 | 02:55 PM
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A picture of what your looking at would help. The heater core takes 2 different size hoses, 5/8 and 3/4. If you use 3/4 on the 5/8 nipple and a stock spring clamp it will leak.
Old Jul 21, 2021 | 06:46 PM
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To answer the original question, just cap the two ports on the intake and water pump. That's all the factory did on heater delete cars.
Old Jul 21, 2021 | 07:01 PM
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Originally Posted by joe_padavano
To answer the original question, just cap the two ports on the intake and water pump. That's all the factory did on heater delete cars.
Is the Redneck Solution to run a hose from the back of the block to the water pump port?
Old Jul 21, 2021 | 07:01 PM
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Joe, I saw a post you wrote from 2018 that says that you can put a pipe threaded cap on the intake but that won’t work on the water pump. May i trouble you to show a photo or a link of what exactly should be used for the water pump and the intake? Thank you!
Old Jul 21, 2021 | 07:05 PM
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Originally Posted by Koda
Is the Redneck Solution to run a hose from the back of the block to the water pump port?
I'd be lying if I said I'd never done that.
Old Jul 21, 2021 | 07:07 PM
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Originally Posted by Oldssupreme
Joe, I saw a post you wrote from 2018 that says that you can put a pipe threaded cap on the intake but that won’t work on the water pump. May i trouble you to show a photo or a link of what exactly should be used for the water pump and the intake? Thank you!
You can get the P.O.S. rubber caps sold by Dorman just about everywhere. Expect them to last 9-12 months before they crack and start leaking. I've been looking for a long time and finally found these reinforced silicone caps, which is all I use now.

https://hpsperformanceproducts.com/p...ete-black-blue



Old Jul 21, 2021 | 07:40 PM
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Okay perfect. I don’t have the car in front of me- it’s at the shop- but will this work for the manifold too? And do I use a hose clamp at the base of the cap? Thank you!
Old Jul 22, 2021 | 05:56 PM
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Those caps look awesome. Will definitely buy a few. What’s the OD of the water pump ports w/o me going out with a mic. 1/2”?

-peter
Old Jul 22, 2021 | 06:21 PM
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Originally Posted by Rallye469
Those caps look awesome. Will definitely buy a few. What’s the OD of the water pump ports w/o me going out with a mic. 1/2”?

-peter
The line from the back of the intake to the heater core is 5/8" hose. The line from the heater core to the water pump is 3/4" hose.
Old Jul 22, 2021 | 07:59 PM
  #14  
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So how do these attach? Hose clamp or do they compress around the ports? And can these also be used on the heater core nipples? Thank you!
Old Jul 22, 2021 | 08:27 PM
  #15  
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Hose clamp, there is no need to put them on the heater core nipples.
Old Jul 23, 2021 | 02:30 AM
  #16  
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Originally Posted by oldcutlass
Hose clamp, there is no need to put them on the heater core nipples.
^^^This.
Old Dec 20, 2025 | 05:50 AM
  #17  
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Originally Posted by joe_padavano
To answer the original question, just cap the two ports on the intake and water pump. That's all the factory did on heater delete cars.
@joe_padavano A follow up question to this old Thread. On my 72 Olds 350, AC has been removed and I want to permanently bypass the heater (don't drive it in cold weather and replaced the corroded heater valve twice in last few years).
In your opinion if I only drive this car Top Down in hot climate (80-110 degrees), is it better to cap the two ports like you mentioned above or use the Inline flow adapter with the small restrictor hole to keep water flow moving?
.


Old Dec 20, 2025 | 07:07 AM
  #18  
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I got reinforced, silicone rubber caps on amazon.
Old Dec 20, 2025 | 08:48 AM
  #19  
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You need the restrictor to protect the heater core. No heater core, no restrictor needed.


The crud in that heater valve says there’s an issue with your cooling system.
Old Dec 20, 2025 | 10:39 AM
  #20  
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Originally Posted by Texas442
@joe_padavano A follow up question to this old Thread. On my 72 Olds 350, AC has been removed and I want to permanently bypass the heater (don't drive it in cold weather and replaced the corroded heater valve twice in last few years).
In your opinion if I only drive this car Top Down in hot climate (80-110 degrees), is it better to cap the two ports like you mentioned above or use the Inline flow adapter with the small restrictor hole to keep water flow moving?
.
If you are not running a heater, simply cap or plug both ports where the heater would have connected. There is NO benefit to bypass flow on an Olds motor; in fact, by allowing bypass flow, you are reducing flow through the head on the passenger side, and the heads are the hottest part of the engine. Keep in mind that there is no bypass flow on the driver's side.
Old Dec 20, 2025 | 12:01 PM
  #21  
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If you wanted to keep the heater hoses to look authentic, you could install a shutoff valve in the water pump and one in the manifold and connect the hoses to them and then close the valves and no water goes to the heater core. I did this on the 54 I had.
Old Dec 22, 2025 | 10:30 AM
  #22  
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Originally Posted by joe_padavano
You can get the P.O.S. rubber caps sold by Dorman just about everywhere. Expect them to last 9-12 months before they crack and start leaking. I've been looking for a long time and finally found these reinforced silicone caps, which is all I use now. https://hpsperformanceproducts.com/p...ete-black-blue
I guess I will have to shell out the $22 bucks then
.


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