Cylinder wall marking
#81
Today i checked the ring gaps on the first (#7) cylinder. Pushed the ring carefully in with the piston and evened it with a caliper depth gauge.
Top ring gap is a very bit less than .020, that means with a bit pushing i would get the .020 feeler gauge completely between the gap. .019 and .018 feelers are getting in light.
2nd ring gap is the same.
.015 feeler goes in the gap with some slight pushing, .014 feeler goes in the gap a bit lighter.
so i guess, these ring gaps are good to like this?
i will definitely check it like this for each cylinder/piston.
As instructions are saying "all marked rings are facing with the marked side to top of the Piston (second groove rings are having a dot, top groove rings arent marked), is it right that the top groove ring has no installing direction?
Top groove ring (it has no bevel or marking):
2nd groove ring (dot marking and bevel):
One last question. The top ring has a moly surface i guess, so is it right to just apply a very thin coat of engine oil onto the cylinder walls before piston installation and no oil soaking the pistons and rings?
i heard this is necessary to help the moly rings seating properly.
Thanks for all your help and expierience!
Top ring gap is a very bit less than .020, that means with a bit pushing i would get the .020 feeler gauge completely between the gap. .019 and .018 feelers are getting in light.
2nd ring gap is the same.
.015 feeler goes in the gap with some slight pushing, .014 feeler goes in the gap a bit lighter.
so i guess, these ring gaps are good to like this?
i will definitely check it like this for each cylinder/piston.
As instructions are saying "all marked rings are facing with the marked side to top of the Piston (second groove rings are having a dot, top groove rings arent marked), is it right that the top groove ring has no installing direction?
Top groove ring (it has no bevel or marking):
2nd groove ring (dot marking and bevel):
One last question. The top ring has a moly surface i guess, so is it right to just apply a very thin coat of engine oil onto the cylinder walls before piston installation and no oil soaking the pistons and rings?
i heard this is necessary to help the moly rings seating properly.
Thanks for all your help and expierience!
#82
Good turn around time on your block, especially these days. It looks like you are pretty close for ring gap. I know some say ATF is better to coat the cylinders with, I am going that route. Either way do some first gear up and down throttle on break in. Good luck.
#83
Good turn around time on your block, especially these days. It looks like you are pretty close for ring gap. I know some say ATF is better to coat the cylinders with, I am going that route. Either way do some first gear up and down throttle on break in. Good luck.
do you mean the gaps are pretty close? Or pretty close to a good goal gap? 😁
I have heard that too to use a coat ATF in the cylinders. Maybe some others have some expieriences with that.
#84
What is the final bore? Your top is plenty, the second looks tight, going off a major piston manufacturers recommendation for a Street engine. http://blog.wiseco.com/everything-yo...about-ring-gap
The reasoning for ATF is no chances of leaving deposits and potentially have the rings stick in the pistons.
The reasoning for ATF is no chances of leaving deposits and potentially have the rings stick in the pistons.
#85
Take all of your piston rings and lay them out and select fit all of yours rings to each bore. You will find that you will get a nice fit when you do this.
Get a note book and write everything down.
Glad to see your project is going forward
Get a note book and write everything down.
Glad to see your project is going forward
#86
Thanks for the help Joe! Makes absolutely sense to me!
I assume that this is the right way to go due to manufacturing tolerances in the Rings (and of course the machining of the bores too)?
so i will check all rings in each bore to determine which rings are fitting the best for each bore?
I hope that there will be no bad fitting ring be left on the last cylinder 😁.
Another question, which is the right way to clock (index) the rings on the pistons? I read about very different opinions about this.
compression ring gaps over the piston pin ends, for sure 180° turned to the other ring gap?
I assume that this is the right way to go due to manufacturing tolerances in the Rings (and of course the machining of the bores too)?
so i will check all rings in each bore to determine which rings are fitting the best for each bore?
I hope that there will be no bad fitting ring be left on the last cylinder 😁.
Another question, which is the right way to clock (index) the rings on the pistons? I read about very different opinions about this.
compression ring gaps over the piston pin ends, for sure 180° turned to the other ring gap?
#87
I tried all 8 top rings in bore #7 and found 2 of them with the gap very slightly larger than the others. Theyre still pinching the .020 a bit, but no that strong than the others. But, the rings are definitely slightly differen to each other.
This is the best fitting for .020:
This is the best fitting for .020:
#89
I have used ATF on the cylinder walls as a lubricant and cleaner on a fresh bore. No matter how well you have cleaned the block, seems like the bores are never clean. I take a common facial tissue like Kleenex and fold it into a small square, soak it with ATF almost to the point of dripping and proceed to wipe the cylinder bore. If the tissue remains clean, it is ready for a piston to be installed. If the tissue comes out dirty, take another and repeat until clean. The ring positioning diagram you show is fine. I feel that making sure the top and second ring gaps are opposite each other on installation works fine for me and be sure the oil ring scrapers gaps are not in line with each other and not in line with the expander. It is said by many builders that the rings will seek their own position upon run in, I have never checked for that myself.
#91
I have used ATF on the cylinder walls as a lubricant and cleaner on a fresh bore. No matter how well you have cleaned the block, seems like the bores are never clean. I take a common facial tissue like Kleenex and fold it into a small square, soak it with ATF almost to the point of dripping and proceed to wipe the cylinder bore. If the tissue remains clean, it is ready for a piston to be installed. If the tissue comes out dirty, take another and repeat until clean. The ring positioning diagram you show is fine. I feel that making sure the top and second ring gaps are opposite each other on installation works fine for me and be sure the oil ring scrapers gaps are not in line with each other and not in line with the expander. It is said by many builders that the rings will seek their own position upon run in, I have never checked for that myself.
What i find odd is that sometimes, even here in this forum, people say that the top ring gap needs to be slightly larger (.020) than the second rings gap (.015), which makes absolutely sense to me, since the top ring gets more heat than the second.
In the same case, in some other forums/informations/instructions i found around the internet, it says the opposite. Second ring gap larger than top ring gap. Just curious...
#92
What does Speedpro recommend? These pistons were introduced many years ago, the info should be available through them. I using the Mahle recommendation and Mark's expertise because I am using Mahle pistons, which he used in multiple builds. This link explains why more gap is good on second ring. It will ask you to open or download.
https://www.google.com/url?sa=t&sour...YaF1gvLVgMn5H7
https://www.google.com/url?sa=t&sour...YaF1gvLVgMn5H7
Last edited by olds 307 and 403; February 4th, 2022 at 06:15 AM.
#93
What does Speedpro recommend? These pistons were introduced many years ago, the info should be available through them. I using the Mahle recommendation and Mark's expertise because I am using Mahle pistons, which he used in multiple builds. This link explains why more gap is good on second ring. It will ask you to open or download.
https://www.google.com/url?sa=t&sour...YaF1gvLVgMn5H7
https://www.google.com/url?sa=t&sour...YaF1gvLVgMn5H7
I dont know if the 'speed pro - rings' in this instruction are still the same as my sealed power rings, but it recommends a wider end gap - multiplocation factor for the second ring too.
Now i dont know which way is the right way to go 🤔
if i would go with the 'larger 2nd ring gap', i would definitely have to file the 2nd groove rings, and the top rings would be on the larger side (0.004×4.087 = .0163 and mine are out of the box in the .018 - .020 area).
#95
Its not saying "this gap for top, and this gap for 2nd.
So just for my understanding, if you recommend to use the ring gap tolerances of the CSM, ring gap (specially in this case with stock style sealed power rings) has nothing to do which pistons are used? I ask because stock pistons are cast and mine are forged?
Thanks a lot for the your help!
#96
While the rings are a stock style, these pistons are not as you said. Remember you were told to get the machine shop to hone an extra .005" of clearance due to these pistons expansion? A modern piston requires half that much. They show their reasoning for the larger second ring gap, your call.
#97
Are you going to be spinning your engine at max rpm all the time as on a road course? If the motor is not being built only for flat out racing , don't worry about it; I doubt you would see any difference regardless of which way you choose to gap the second compression ring. Your choice; do what makes you feel best!
#98
Are you going to be spinning your engine at max rpm all the time as on a road course? If the motor is not being built only for flat out racing , don't worry about it; I doubt you would see any difference regardless of which way you choose to gap the second compression ring. Your choice; do what makes you feel best!
#99
While the rings are a stock style, these pistons are not as you said. Remember you were told to get the machine shop to hone an extra .005" of clearance due to these pistons expansion? A modern piston requires half that much. They show their reasoning for the larger second ring gap, your call.
I measured a few bores with a caliper (i know, not very accurate, but sadly i have no bore micrometer in my garage) and got as a caliper measured result 4.090 - 4.091, which is approximately .004 over 4.087, so this should be ok.
Are you going to be spinning your engine at max rpm all the time as on a road course? If the motor is not being built only for flat out racing , don't worry about it; I doubt you would see any difference regardless of which way you choose to gap the second compression ring. Your choice; do what makes you feel best!
So your opinion is just to check the gaps for .020 on top ring and 0.15 2nd (which is barely like they are out of the box) and call it a day?
Im maybe just a bit "over-careful", because im still a newbie to engine building with not that much self-expierience and i really would like to avoid the case of ruining my build just because of small (but important) steps like ring gaps.
again, i very apprechiate all of your help, expierience and knowledge!
Last edited by 71OldscutlassS; February 6th, 2022 at 10:43 AM.
#100
Hastings recommends .0035" MINIMUM PER INCH to prevent ring butting. So at your 4.091" bore, you need .01431" minimum, which you have.
https://www.google.com/url?sa=t&sour...Rx_ZI3hid8Gc8-
https://www.google.com/url?sa=t&sour...Rx_ZI3hid8Gc8-
Last edited by olds 307 and 403; February 6th, 2022 at 12:09 PM.
#101
Finally i was able to put my rotating assembly back together. Its easy to turn the engine over with a short wrench by hand, so i assume that there should be no binding or some other problems.
i plastigauged the rods too and got something between .0020 and .0030, i think this should be fine. Torqued to 42 ft. Lbs. With oil on threads as the CSM says.
I used the diagram i posted for ring clocking (see marks on the pistons).
Cam is already in too. I put green Lucas assembly lube for cam bearings and red line red assembly lube for the lobes, this sticks ways better than the lucas lube.
What makes me a bit nervous, is the orientation of the rods. Now, i have all the 'noses' on the rods pointing to drivers side/engine front. I mean, this rotating assembly was assemblied that way and ran without problems in my old block, and i havent took the pistons off the rods (all arrows on pistons pointing to engine front and all pistons are numbered in their right bore).
i couldnt find any information anywhere what is really right and whats wrong. 71 CSM says note the spit holes for orientation, but my rods dont have spit holes.
I hope that its fine like this.
Thanks for any opinions
i plastigauged the rods too and got something between .0020 and .0030, i think this should be fine. Torqued to 42 ft. Lbs. With oil on threads as the CSM says.
I used the diagram i posted for ring clocking (see marks on the pistons).
Cam is already in too. I put green Lucas assembly lube for cam bearings and red line red assembly lube for the lobes, this sticks ways better than the lucas lube.
What makes me a bit nervous, is the orientation of the rods. Now, i have all the 'noses' on the rods pointing to drivers side/engine front. I mean, this rotating assembly was assemblied that way and ran without problems in my old block, and i havent took the pistons off the rods (all arrows on pistons pointing to engine front and all pistons are numbered in their right bore).
i couldnt find any information anywhere what is really right and whats wrong. 71 CSM says note the spit holes for orientation, but my rods dont have spit holes.
I hope that its fine like this.
Thanks for any opinions
#102
Check the side clearance of the Rods using a feeler gauge and factory spec.
https://mondelloperformance.com/wp-c...irstEngine.pdf
Did you degree the cam when it was installed?
https://mondelloperformance.com/wp-c...irstEngine.pdf
Did you degree the cam when it was installed?
#105
I got beat to it but yes if the rods are the wrong way it binds stuff up. Learned this many years ago the hard way lol. If you have second thoughts pop a cap off and see where the chamfer on the rod sits. It should face the cheek of the counter weights. Meaning then the rods are in place you will have chamfers away from the parting line of the rods where you check for side clearance.
#107
Check the side clearance of the Rods using a feeler gauge and factory spec.
https://mondelloperformance.com/wp-c...irstEngine.pdf
Did you degree the cam when it was installed?
https://mondelloperformance.com/wp-c...irstEngine.pdf
Did you degree the cam when it was installed?
#108
Do you mean 'crank thrust bearing clearance' with 'crank end play'? My thrust bearing clearance is about .005 to .006.
Yes, all piston arrows are pointing forward. the pistons/rods has been assembled and ran like this in my old rust pitted block. I havent disassembled the pistons from the rods.
I will take better pictures of the rods next time in the garage.
#109
my '71 CSM still shows the version with spit holes.
#110
I got beat to it but yes if the rods are the wrong way it binds stuff up. Learned this many years ago the hard way lol. If you have second thoughts pop a cap off and see where the chamfer on the rod sits. It should face the cheek of the counter weights. Meaning then the rods are in place you will have chamfers away from the parting line of the rods where you check for side clearance.
I think i havent looked well enough, because i thought it will be just fine because it was installed lile this in the old block.
I will pull a cap or more to take a second look.
#112
I took the cap off #6's rod and found this:
Looks like the larger chamfer is pointing in the wrong direction.
#5 rod seems correct to me:
well, i guess my previous owner installed some of the pistons wrong on the rods, since #6 pistons arrow is pointing forward. Sometimes, this hobby just sucks :/
I cant believe how this was running without an issue?
Edit:
I took all caps off to check, and found out that
Nr 1, 3, 5 and 7 are installed correct,
Nr 2, 4, 6 and 8 are with the larger chamfer facing to the wrong (not the crank side).
Edit 2:
maybe i think it ran without binding (and its easy spinnable by short wrench without binding) because my crank has an undercut on the journals.
Looks like the larger chamfer is pointing in the wrong direction.
#5 rod seems correct to me:
well, i guess my previous owner installed some of the pistons wrong on the rods, since #6 pistons arrow is pointing forward. Sometimes, this hobby just sucks :/
I cant believe how this was running without an issue?
Edit:
I took all caps off to check, and found out that
Nr 1, 3, 5 and 7 are installed correct,
Nr 2, 4, 6 and 8 are with the larger chamfer facing to the wrong (not the crank side).
Edit 2:
maybe i think it ran without binding (and its easy spinnable by short wrench without binding) because my crank has an undercut on the journals.
Last edited by 71OldscutlassS; February 17th, 2022 at 11:38 AM.
#113
Any thoughts about that?
Im not sure if i can leave it like that or if i should disassemble the pistons on 2,4,6 and 8 to turn the rods for "the good feeling that its done right" because im afraid of damaging the pistons while pressing out wrist pins.
Im not sure if i can leave it like that or if i should disassemble the pistons on 2,4,6 and 8 to turn the rods for "the good feeling that its done right" because im afraid of damaging the pistons while pressing out wrist pins.
#115
The pistons have an arrow due to the location of the wrist pin. They should be removed and taken to a competent machine shop that can complete this task. And as I previous advised your pistons should be pin fitted.
#116
Its true, they have been installed with the larger bearing offset towards the front of the engine. That means, this larger offset was pointing towards the odd numbered rods 1,3,5 and 7, not to the crank side.
I really think that in my case, it would be fine to run it like it is (and it runned like this) because of the undercut crank journals. I read somewhere that some people disassembled bone stock never opened engines (with non-spithole rods) which have had all the rods assembled with the larger offset pointing to engine front, but i dont know if thats true.
but for me, it would bother me just of knowing that its wrong, so the 2,4,6 and 8 rods will do a 180° turn.
#117
The bearing tang and spit hole are located on the same side of the bearing when so equipped, thus the location of the bearing tang when properly installed will point toward the center or camshaft. Also the bearing sits in the connecting rod slightly more to one side than the other because of the larger chamfer on some connecting rods to allow adequate clearance for the radius of the crankshaft journal. #5 is correct, #6 is not.
#118
Don’t forget to recheck the side clearance as you re-install the rod/piston assemblies. Whoever did the original engine assembly didn’t pay attention to the details. Now everything is suspect. Let’s do it once, do it right. All of us are pulling for you. Keep us updated on your progress.
#119
Don’t forget to recheck the side clearance as you re-install the rod/piston assemblies. Whoever did the original engine assembly didn’t pay attention to the details. Now everything is suspect. Let’s do it once, do it right. All of us are pulling for you. Keep us updated on your progress.
I torqued all rod nuts evenly to 42 ft. Lbs and everything can be turned over freely by hand with a short wrench.
My rod side clearance is .016 to .017 which i think is good, refering to mondellos article posted here.
Installed the oil pump too and torqued to 35 ft. Lbs.
I think, now its time to install the timing set.
Again, thanks to all for the great help!