Cutting kick panels to fit 6 1/2" speakers?

Thread Tools
 
Search this Thread
 
Old June 10th, 2011, 11:50 AM
  #1  
Registered User
Thread Starter
 
yeahbuddy's Avatar
 
Join Date: Oct 2009
Posts: 901
Cutting kick panels to fit 6 1/2" speakers?

I have a 68 Cutlass Supreme 4 dr with A/C. My kick panels aren't in the best shape so I don't mind chopping them up. I was wondering if there was any way to custom cut a 6 1/2" circle possibly with a dremel? They sell 1/2"-2" circle spacers that I could possible glue on the front to make room for the backing?

Has anyone done this with success? They sell premade kick panels for a-body on ebay for $99 a set w/o speakers. Don't have that kind of cash to spend on panels right now. Thanks!
yeahbuddy is offline  
Old June 11th, 2011, 06:24 AM
  #2  
Administrator
 
oldcutlass's Avatar
 
Join Date: Oct 2009
Location: Poteau, Ok
Posts: 40,793
Yes it is possible to do it with a dremel, or keyhole saw or darn near anything that cuts thru plastic. Speaker covers have a fudge factor built in and will cover almost any ugly hole to make your installation look proffessional. Just take your time, bear in mind the emergancy brake pedal location and have at it.
oldcutlass is offline  
Old June 11th, 2011, 06:27 AM
  #3  
Registered User
 
fjross's Avatar
 
Join Date: Sep 2009
Posts: 172
I have a feeling that if you are looking to get any type of quality sound out of your kick panel speakers that you may want to get a set of blank repro panels. I know that you can buy them with speakers, but I don't think there are of high quality. These panels project out a bit from the stock and help get a deeper speaker in. I have a 71 442 although my brother has a 68 GTO and we both ordered our panels through Ames Performance. Even with the repro panels if I recall correctly, you only have about 2-1/4 to 2-3/8" to mount a speaker before the magnet bottoms out. I ended up using Polk while my brother used Infinity 6-1/2" speakers . I modified the supplied rear spacer ring and used it as a shim to give me some additional room and used the foam speaker baffles from XTC to help project the sound out and help with vibration. The only thing that you will encounter is that the emergency brake pedal will be extremely close to your speaker grills, this is another thing to consider when picking out speakers. The 68 emergency brake pedal is a bit different than the 70-72 since it hinges on the right side of the main bracket and gives a bit more room. I ended up modifying my pedal by cutting it and repositioning it to the right to give me a bit more room for clearance between the speaker grill and pedal.

Dave
fjross is offline  
Old June 16th, 2011, 08:26 AM
  #4  
Registered User
 
Aceshigh's Avatar
 
Join Date: May 2009
Location: USA
Posts: 2,202
Buy a set of these and call it a day.
http://www.casmfg.com/Chevelle_Kickpanels.htm

I would not recommend cutting your kickpanels to fit in speakers.

I've seen them in a 1970 442 locally and they are very nice.
One thing to be aware of with kickpanels is the cowl drains behind them in my 78 F-body so I would assume
my A-body does the same. So you will need to seal the speaker with a baffle if you plan on driving this routinely.

Here's the picture I took of the yellow 70 442's Custom Autosound kickpanel.
You can see the mold was made to extend out more to fit a deeper speaker.


Uploaded with ImageShack.us

Last edited by Aceshigh; June 16th, 2011 at 08:29 AM.
Aceshigh is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Finn5033
General Discussion
1
May 25th, 2012 11:11 AM
81 regency
Parts For Sale
0
April 21st, 2011 06:18 PM
dingusboy
Cutlass
4
March 8th, 2009 11:00 AM
dingusboy
Interior/Upholstery
4
February 26th, 2009 09:53 AM
Maverick
Interior/Upholstery
9
December 30th, 2007 05:51 AM



Quick Reply: Cutting kick panels to fit 6 1/2" speakers?



All times are GMT -7. The time now is 01:41 PM.