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melted alt wire, voltage reg clicking

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Old October 4th, 2010, 09:03 AM
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melted alt wire, voltage reg clicking

melted a wire and damn near had a fire, when the wire melted it melted the plastic oil pressure line wrapped up in the loom. filled the intake manifold full of oil, noticed the huge cloud of smoke when i accelerated and the oil dumped on the hot exhaust. pulled the plug from the alt, and folded the good oil pressure line twice and taped it, made it home. the voltage reg is clicking when the bat cable is connected. alternator is/was new, where do i look?


IMG_6657.jpg

Last edited by stan 65 cutlass; October 4th, 2010 at 09:03 AM. Reason: email
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Old October 4th, 2010, 09:18 AM
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Check for shorts, replace the regulator, and have the alternator checked carefully for bad diodes, shorts, worn brushes, etc. Re-do wiring as needed.
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Old October 4th, 2010, 10:00 AM
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I can't recall my wiring colors right now, but I believe you burned up your field wire.
That shouldn't be possible with a good alternator - if the regulator is mistakenly sending full voltage to the field coil, it still shouldn't be enough to melt the wire, unless there was a short in the alternator.

Check everything, though, and slit the harness to be sure the hot wire didn't cause any other shorts.

Good luck!

- Eric

edit: I think I needed to be clearer -

This is NOT your main output wire, which means that your alternator was NOT putting out way too much current to the system, and therefore that the short is not likely to be in the rest of the car, but is likely to be in the charging system itself (although the heat could have caused another short somewhere else)

Last edited by MDchanic; October 4th, 2010 at 10:09 AM.
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Old October 4th, 2010, 10:14 AM
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thanx, ill be all over it tonite
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Old October 4th, 2010, 12:02 PM
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Ouch, I did the same thing to my tractor this year. What a mess. Found a short in the charging system.
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Old October 4th, 2010, 12:12 PM
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As stated above, the burned wire is not output. The power output is the fat red wire with the rubber boot on it at the alternator.
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Old October 4th, 2010, 02:04 PM
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Stan lucky you found it when you did......... just what we need is more pics of a burned up Olds. Let us know how it works out
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Old October 4th, 2010, 02:51 PM
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fire extiguisher? tools?
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Old October 5th, 2010, 05:05 AM
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Time to buy new under hood wiring...M&H sells it...cheap insurance and piece of mind
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Old October 6th, 2010, 06:19 AM
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so i pulled the old wiring out, it wasnt the feild wire but the R wire? only melted a foot and a half in but melted real bad there, too bad to see anything. checked my parts car and it had an original unmolested, unpainted, harness. will put it in tonite and start checkinq everything else. hey 442 scotty i googled M&H, what else is in their name?
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Old October 6th, 2010, 09:33 AM
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Here ya go. They make quality stuff.

http://www.wiringharness.com/
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Old October 7th, 2010, 05:42 PM
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thanx for the link for wiring, awsome. okay new harness went in and everything worked for a minute, then the starter ran on when the key was turned on????? i guess with the hei that went in it didnt like the wires together at the coil location now,it had been separated on the old harness. now its all good just need to run a new line for the oil pressure
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