72 TO Axle Conversion - Finished Product

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Old January 16th, 2012 | 08:00 AM
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72 TO Axle Conversion - Finished Product

Completed the 3:42 TO Limited Slip rear end conversion for the 72 442 vert 455 MT I'm building. Started with the original 2:73 SA open unit - dated coded 70th day of 1972. Was in pretty good condition - had never been out of the car but had been spray canned about 8 times. It appeared to me the cover had never been off - and boy what a stink when I first opened it up. Somewhere along the line the RH wheel bearing had been changed out, other wise was a solid run of the mill unit that served as a foundation for the conversion.

Breakdown of costs/parts involved will be added in a later post.
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Old January 16th, 2012 | 10:45 AM
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Here's a list of everthing used in rebuilding this unit along with price and source. Of course, labor is costed for the "love" of it (meaning free!) as well as my long time friend's expertise in setting up the ring & pinion and incidentals like paint are not costed.


Rear Brake Hardware Kit

Auto Zone


5.99

Rear Brake Shoes

Auto Zone


15.99

Rear Wheel Cylinders New

Auto Zone


15.98

Pressing Rear Wheel Bearings

D & D Auto


40.00

Rear Wheel Seals

D & D Auto


11.70

3:42 Ring & Pinion & Diff Rebuild Kit

Ebay


195.95

Sway Bar Shims

Fusick


20.00

Anti Spin Additive

GM


8.99

Rear Axle Vent Valve

GM


6.93

Rear Axle Bumper Kit

ILT


19.55

Rear Brake Lines (Stainless) Kit

ILT


35.00

Rear Trailing Bolt Kit

ILT


29.00

Sway Bar Bolt Kit

ILT


16.00

Various Rear End Decals

ILT


8.00

Posi Carrier - 2:73 & up - NOS?

NTOC Member


100.00

Synthetic 80-140W Diff Oil

O'Reilly


25.98

Rear Brake Adjuster Kit - Left

Rock Auto


8.42

Rear Brake Adjuster Kit - Right

Rock Auto


8.42

Rear Brake Hose (Rock Auto)

Rock Auto


9.92

Rear Coil Spring Insulators

Rock Auto


7.27

Rear Coil Springs

Rock Auto


67.46

Rear Control Arm Bushing Set

Rock Auto


38.55

Rear Drums

Rock Auto


62.00

Rear Wheel Bearings

Rock Auto


27.21


Total for all parts was 695.10

Ring & Pinion Kit from Motive included carrier and pinion bearins, pinion seal, ring gear bolts, crush sleeve and cover gasket

Finally, we stamped the tube with the TO - and yes, it will always be represented as such.

Last edited by costpenn; January 16th, 2012 at 10:55 AM.
Old March 3rd, 2012 | 12:18 PM
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Just noticed this post.

Alway interesting to see cost break down on restoration/builds. Thanks for sharing
Old March 3rd, 2012 | 12:43 PM
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Originally Posted by costpenn
Completed the 3:42 TO Limited Slip rear end conversion for the 72 442 vert 455 MT I'm building. Started with the original 2:73 SA open unit - dated coded 70th day of 1972. Was in pretty good condition - had never been out of the car
Beautiful job on the resto/rebuild. Looks like it just came from the factory. Nice cost breakdown, does it also include shipping?
I have my Series 11 posi ready to go, just haven't decided on the final ring/pinion. 3:08, 3:23 or 3:42. Unless I get a 455/400 to slide in it will probably be a 3:08 or 3:23

From the sounds of your original SA code date stamping your car was built just about a month before mine. What factory? Mine is Lansing.

Those the wheels going on it in the background? Looks a lot like Matador Red?
Old March 3rd, 2012 | 01:20 PM
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So I hear "posi" and "Limited slip". I a limited slip cheaper to do then a posi? Is it also easier to drive with the limited slip - cornering? I am interested in which one to add. Thoughts?????
Old March 3rd, 2012 | 02:00 PM
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The two terms are interchangeable. The benefit of posi or limited slip is to provide power to both wheels when the normal drive wheel starts to 'slip' or break traction. When the traction equalizes or returns to normal, the clutches in the posi returns the normal drive wheel (right rear) to be the only one 'driving' or supplying power to move forward.
Is it easier to drive? When you need it, yes. For normal driving? no. Note: if you don't change the gear oil or additive at regular intervals as called for by maintenance cycles, the car will start 'chucking' when you turn sharp corners. (Kind of like a shuddering coming from the back end).

If you want a lot more info on the posi/limited slip? Get in touch with Monzaz or 507OLDS on this site. They are specialists.

FYI, cost factor? Depends on what you buy, from whom, used or new, and the type of application it will be used for.
Old March 4th, 2012 | 09:21 AM
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limited slip or posi

Limited slip is industry standard for traction to both the left and right rear differential. Ford Gm Or Mopar Amc etc.

Posi - Is a Chevy term given to their division to basically nickname limited slip

Sure grip would be Mopar limited slip

safety track is Pontiac's limited slip

ANTI SPIN - Is your Oldsmobile term for limited slip.

Twin Grip is AMC's term for limited slip


SO I hope this helps you understand how to use your terms and what they all stand for. Jim

J D
Old March 4th, 2012 | 09:32 AM
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So there is only 2 types of rear ends "open diff " and " limited slip ". I thought there was a true " posi " that is always " locked " into both axles - like if you weld the spider gears for a demolition car.
Thanks Guys
Old March 4th, 2012 | 01:22 PM
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Originally Posted by Econow
So there is only 2 types of rear ends "open diff " and " limited slip ". I thought there was a true " posi " that is always " locked " into both axles - like if you weld the spider gears for a demolition car.
Thanks Guys
Actually there are 3 types of diffs (4 if you count a spooled solid axle). You know the 1st two. The third and most popular at the track is the 'locking' rear which will provide the 2 burnout streaks you're probably thinking of. Does the term 'Detroit Locker' come to mind? It's by far the most popular and well known.
From 'offroaders.com'
A locking differential or "Locker" uses a mechanism that allows left and right wheels to "lock" relative to each other and turn at the same speed regardless of which axle has traction and regardless of how little traction a slipping wheel has. In this state, the axle acts more as a "Spool". This means traction can be sent to a wheel that may be planted firmly on the ground while the other wheel of the axle is completely off the ground. In this situation an open differential will spin the free (lifted) wheel sending absolutely no torque to the wheel in the ground. A limited slip in this situation will send some torque to the wheel on the ground but possibly not enough to provide any forward momentum.
Old March 5th, 2012 | 07:41 AM
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Originally Posted by Allan R
Beautiful job on the resto/rebuild. Looks like it just came from the factory. Nice cost breakdown, does it also include shipping?
I have my Series 11 posi ready to go, just haven't decided on the final ring/pinion. 3:08, 3:23 or 3:42. Unless I get a 455/400 to slide in it will probably be a 3:08 or 3:23

From the sounds of your original SA code date stamping your car was built just about a month before mine. What factory? Mine is Lansing.

Those the wheels going on it in the background? Looks a lot like Matador Red?

Allan,

Thanks - coming from what I've seen of your car that's quite a compliment

1) Shipping is not included on all the parts costs. Looking back at my spreadsheet, I approximate 35-50 bucks more all in on the shipping if I apportion it correctly. It REALLY pays to make a master list of eveything you need (as much as possible) and order it at once - freight costs are getting to be a larger percentage of the total procurement cost.

2) VIN indicates mine is a Lansing car -was orginally sold new in Wisconsin.

3) The car is a code 65 Flame Orange/White top/White interior car. I've gone slightly brighter in the color - almost a Hemi Orange. The wheels are incorrect - they have the push on center caps. I wish I had a do over on that since everything else on the car (with the exception of the heads, and seat belts) will be the correct components for a 1972 442 vert 455 W25 4 spd non air car.
Old March 5th, 2012 | 12:51 PM
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Originally Posted by costpenn
VIN indicates mine is a Lansing car -was orginally sold new in Wisconsin.
What are your last 6 on the VIN? Mine is 208783 Built April 7, 1972.

Originally Posted by costpenn
The car is a code 65 Flame Orange/White top/White interior car. I've gone slightly brighter in the color - almost a Hemi Orange. The wheels are incorrect - they have the push on center caps. I wish I had a do over on that since everything else on the car (with the exception of the heads, and seat belts) will be the correct components for a 1972 442 vert 455 W25 4 spd non air car.
Are you looking for 1972 coded seatbelts? I think I know someone who has a set. I'll check.

re: the wheels? I hear you. I'm one of those guys who believes a SS11 is a bolt on wheel center with argent wheel color, and SS111 are clip on with body color wheel. I have both styles; and at a quick glance you could miss the difference. If anyone wants to argue the point, I don't care anymore because it's been re-hashed to death - ad nauseum.

I know that most judges don't look too close at them, but it's nice to know that you've got the 'right' ones, even if everyone else 'doesn't know'. That make sense to you? FWIW? The clip on center caps have 1 redeeming feature the bolt ons don't. When you undo the wheel acorns, there is a high risk of damaging the finish on the side of the bolt on caps because of how close they sit to the nuts. Snap ons sit way higher and aren't affected that way.

However, Snap ons have an annoying habit of rattling when the spring trim ring inside comes loose. 6 of 1, half doz of the other.

Love your color combo BTW. It will look stunning when it's done.
Old March 7th, 2012 | 10:09 PM
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Originally Posted by Allan R
What are your last 6 on the VIN? Mine is 208783 Built April 7, 1972.

Are you looking for 1972 coded seatbelts? I think I know someone who has a set. I'll check.

re: the wheels? I hear you. I'm one of those guys who believes a SS11 is a bolt on wheel center with argent wheel color, and SS111 are clip on with body color wheel. I have both styles; and at a quick glance you could miss the difference. If anyone wants to argue the point, I don't care anymore because it's been re-hashed to death - ad nauseum.

I know that most judges don't look too close at them, but it's nice to know that you've got the 'right' ones, even if everyone else 'doesn't know'. That make sense to you? FWIW? The clip on center caps have 1 redeeming feature the bolt ons don't. When you undo the wheel acorns, there is a high risk of damaging the finish on the side of the bolt on caps because of how close they sit to the nuts. Snap ons sit way higher and aren't affected that way.

However, Snap ons have an annoying habit of rattling when the spring trim ring inside comes loose. 6 of 1, half doz of the other.

Love your color combo BTW. It will look stunning when it's done.
Allan, my VIN sequence number is 199185 do you have a way of determining the build date from this? Thank for the offer on the seat belts, but I'm OK with the ones I had in storage.
Old March 7th, 2012 | 10:39 PM
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Originally Posted by costpenn
Allan, my VIN sequence number is 199185 do you have a way of determining the build date from this? Thank for the offer on the seat belts, but I'm OK with the ones I had in storage.
Well it was just before my car was built. Taking an educated guess that the assembly line would produce about 6000 cars/week. I know my car was built on April 7/10 (started on Friday evening shift, completed on Monday morning shift). If I back count from there, your car would likely have been built around the fourth week in March 72.

Look on your cowl tag. At the bottom left cowl rivet there will be a code embossed there. Something like 03D. The first 2 numbers are the month it ws built, the letter corresponds to the week (A=1, B=2, C=3, D=4, E=5). Without having a broadcast card or build sheet for your car, that's the closest I can estimate for you. Can you post a pic of your cowl tag or find that info?
Old March 8th, 2012 | 08:50 AM
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Originally Posted by Allan R
Well it was just before my car was built. Taking an educated guess that the assembly line would produce about 6000 cars/week. I know my car was built on April 7/10 (started on Friday evening shift, completed on Monday morning shift). If I back count from there, your car would likely have been built around the fourth week in March 72.

Look on your cowl tag. At the bottom left cowl rivet there will be a code embossed there. Something like 03D. The first 2 numbers are the month it ws built, the letter corresponds to the week (A=1, B=2, C=3, D=4, E=5). Without having a broadcast card or build sheet for your car, that's the closest I can estimate for you. Can you post a pic of your cowl tag or find that info?
Allan, next time I go see the car again I'll get that cowl code - it's been at the painter's for almost 8 months now. Thanks!!
Old April 17th, 2012 | 09:42 AM
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[QUOTE=costpenn;359819]Started with the original 2:73 SA open unit -QUOTE]

Joe,

I just realized we have the exact same diff, i have a SA 2.73 as well. Did you do the Posi installation and bearings and such yourself?
Old April 19th, 2012 | 04:31 PM
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[QUOTE=Tony72Cutlass'S';395133]
Originally Posted by costpenn
Started with the original 2:73 SA open unit -QUOTE]

Joe,

I just realized we have the exact same diff, i have a SA 2.73 as well. Did you do the Posi installation and bearings and such yourself?
Tony, I had a good friend in the Olds club who's an amazing machinist actually do the ring gear to pinion lash spacing/set up. The posi unit I bought for it was an NOS unit (the best deal I've had on this build) so it needed no work - I really cant tell you much about it. The carrier and axle bearings are pretty easy - It's really not that complicated - go for it!!

Joe
Old April 24th, 2012 | 07:51 AM
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Originally Posted by Allan R
Actually there are 3 types of diffs (4 if you count a spooled solid axle). You know the 1st two. The third and most popular at the track is the 'locking' rear which will provide the 2 burnout streaks you're probably thinking of. Does the term 'Detroit Locker' come to mind? It's by far the most popular and well known.
From 'offroaders.com'
Detroit locker is still a form of limited slip... Crude and archaic but it does release in turns so it is still in that category. Same as Power trax...still releases to relieve torsion in the axle shaft.

Full spool is a tube with splines that is what we use at the drag race tracks
Mini spool is dirt track racing cheap spool can still be run with c-clips
Both these unit never let the axles slip or release in turns the tire will take all the slippage in the turns cause a bark in the tires and a bit of binding in slow turns... Not great for stock axles and you will need c-clip eliminator kit for the FULL SPOOL or a housing end made for boltin axles like 10 bolt 8.5, Ford 9", Mopar 8 3/4 etc.

If you are 80% street and 20% drag race always go with the Limited slip / locker (detroit locker, power trax) for a better street drive. If you do more street driving and freeway, do not use the locker type...manners are not as good in these applications they are more for your weekend warrior driver type that like to look cool driving to the track and back.

Jim JD
Old April 24th, 2012 | 08:01 AM
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Originally Posted by Econow
So there is only 2 types of rear ends "open diff " and " limited slip ". I thought there was a true " posi " that is always " locked " into both axles - like if you weld the spider gears for a demolition car.
Thanks Guys
POSI - limited slip

There are many types of these units-
Eaton Performance - Clutch type Preload springs (always on and working)
Auburn Borg warner- Cone type Preload springs (always on and working)
Torsen / true trac- Helical Worm gear not preload inertial type unit (best for road racing type applications)
Eaton Gov lock Auto locker - Clutch type (works under load request) Locks and unlocks when needed uses centrifugal flyweight and ramp gear system.'
Works great for truck low speed operation towing plowing ice snow off road etc. (NOT DRAG RACING)
Traction Loc - clutch type - beveled preload clutch NO PRLOAD springs (used in dodge and jeep
trac lock - Clutch type 'S' spring type preload Ford and GM
Traction lock Clutch type 9" and 8" Ford clutches larger diameter BUT only on one side...??? beveled preload plate for clutch preload. It's Ford enough said.

Jim J D
Old April 24th, 2012 | 10:18 AM
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Joe,
Looks good.Just curious why you chose to stamp it TO,and not TM,which is correct for the 3:42 posi?The TO code is correct for 3:73 posi,for 71-72.
Old May 3rd, 2012 | 02:34 AM
  #20  
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Smile

Originally Posted by 507OLDS
Joe,
Looks good.Just curious why you chose to stamp it TO,and not TM,which is correct for the 3:42 posi?The TO code is correct for 3:73 posi,for 71-72.
Brian I screwed up. I stamped the tube TM, then much later was finishing the detailing and had that brake drum sticker as part of the ILT kit and put it on there (It was the only one provided) and forgot it is a TM.
Old September 16th, 2013 | 06:56 PM
  #21  
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Torsen in 8.5" 10-bolt?

I know this thread is over a year old, but I thought it better to continue an existing thread than to start new one since there is some good background info already in this thread.

I've been reading up on "limited slip" differentials and it seems that the torsen is better suited for everyday, street driving. Do they have a longer service life and less maintenance than the eaton or auburn units, and can you put one in an 8.5" corporate 10-bolt? I'm building a Cutlass daily driver - 350, TH200-4r, 3.42 rear gears. I guess you'd call it a resto-mod as I'm modernizing many systems during the restoration process. I've never driven a posi before, but I want long service life, and dependable performance. I don't want the back tires breaking loose in the rain either.
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