My 72 front end rebuild begins...

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Old May 27th, 2019, 02:30 PM
  #41  
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Nice work, buddy. And hey, let's not race until after the cars are back together
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Old May 27th, 2019, 02:45 PM
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IDK, Those control arms are cheap. I'd be inclined to replace it and not have any issues. The way I look at it, same thing as putting a tail light lens that's cracked or chipped back on the car because 'it will still work'. Your call though. You're really close to a lot of guys who have tons of these OEM parts waiting for a buyer.
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Old May 27th, 2019, 02:48 PM
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Ok, take this in the spirit of information and nothing else. You know your car isn't really a 442 right? (based on the bright work appearance on the car) My guess is you're cloning it?
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Old May 27th, 2019, 03:51 PM
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Originally Posted by Macadoo
Nice work, buddy. And hey, let's not race until after the cars are back together
Lol! Ok 👍🏼
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Old May 27th, 2019, 03:56 PM
  #45  
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Originally Posted by Allan R
Ok, take this in the spirit of information and nothing else. You know your car isn't really a 442 right? (based on the bright work appearance on the car) My guess is you're cloning it?
Correct - it’s a 72 cutlass convertible - my first car when I was 16 was a true blue 442 hard top - always loved that car and always wanted a convertible so - I bought this car and I’m building it how I want it to be - I put a 68 455 in it - it’s got power everything and an original 4 speed - if it were all original it would be worth roughly half of what I have into it - just building my dream car is all - never plan to sell

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Old May 28th, 2019, 08:04 AM
  #46  
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Question ... I was reading Mac’s build and about the upper control arm shaft bolts - mine didn’t feel “pressed in” at all - driverside nuts came off with no problem and bolts came out with no fuss - passenger side bolts spun and had to hold them through the wheel well then they came out pretty easily - am I missing something? Or did I screw something up?
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Old May 28th, 2019, 08:20 AM
  #47  
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Those control arm cross bolts are splined and when the nuts on the opposite end are tightened down they seat very firmly into place and can't move. Hard to say what happened in your case. Maybe the PO damaged the splines in a previous bushing change? I know that when I took mine out they fought me tooth and nail. I used a block of wood against the engine block to provide the leverage I needed and when they came out it sounded like a .22 going off. I highly doubt you screwed anything up, but have a good look at the bolt splines. If they look a little on the flat side, replace them.
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Old May 28th, 2019, 11:22 AM
  #48  
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Thanks
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Old May 28th, 2019, 11:57 AM
  #49  
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Another thought - you might want to measure the holes in the control arm perch to see if they've been enlarged?
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Old May 28th, 2019, 01:34 PM
  #50  
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Will do - thanks
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Old May 28th, 2019, 05:50 PM
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One side of my upper control arm bolts spin, one of these days I'll try and replace them or tack weld them in. In the mean time I use vise grips on the ends while I tightened the nuts.
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Old May 29th, 2019, 06:09 AM
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My guess would be a shop, not familiar with old cars, spun those bolts out when doing a recent alignment; but it's just a guess. When mine wouldn't come out, I did a lot of research and wow, people freak out about the splines getting ruined, saying the heads of the bolts can't be accessed once everything is together. Maybe for some that is the case but I guess we're lucky. At least in my case it would be easy to get a socket on the head if need be.

But yeah, definitely buy new bolts. I found it very curious that I could saw through the driver's side easily, but three sawz-all blades only got through half a bolt on the passenger's side. I've wondered if those driver's bolts were failing.
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Old May 29th, 2019, 08:44 AM
  #53  
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Originally Posted by oldcutlass
One side of my upper control arm bolts spin, one of these days I'll try and replace them or tack weld them in. In the mean time I use vise grips on the ends while I tightened the nuts.
I don’t need vice grips for the outside ends - just a socket and extension and get them through the wheel well - I’m thinking Maybe what MAC was thinking ... sometime in the past (would be 20+ years) someone did some front end work on this - the driver side upper ball joint was replaced and maybe they swapped the spline bolts with regular bolts? - curious as to why these need splined bolts? Anyone able to explain it to me? Thanks gang ~ Joe R.
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Old May 29th, 2019, 09:14 AM
  #54  
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These bolts are holding the UCA to the perch. If a regular bolt was used and heaven forbid it came loose and fell out, that would not be good. With a splined bolt, it's not going to come out even if the nut is left loose by an incompetent alignment shop. It will also ruin your alignment in a hurry. The control arms see a lot of action so you want everything to be tight with the flex being the bushing only.
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Old May 29th, 2019, 09:32 AM
  #55  
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Originally Posted by Allan R
These bolts are holding the UCA to the perch. If a regular bolt was used and heaven forbid it came loose and fell out, that would not be good. With a splined bolt, it's not going to come out even if the nut is left loose by an incompetent alignment shop. It will also ruin your alignment in a hurry. The control arms see a lot of action so you want everything to be tight with the flex being the bushing only.
Thanks for the info Allan - I will check out the perch holes and see how everything matches up with csm - i will replace with correct splined bolts - at least it was an easy disassemble 😜
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Old May 29th, 2019, 07:15 PM
  #56  
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If you've ever worked on those as Mac did, holding a wrench on each end of the bolt, you know it's a royal PITA to hold the head of the bolt while tightening/loosening the nut. With a splined bolt held in place, it's easy to loosen/tighten the nut during an alignment using one wrench and not needing one extremely long arm to reach the bolt head.
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Old May 30th, 2019, 10:28 AM
  #57  
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Originally Posted by Fun71
If you've ever worked on those as Mac did, holding a wrench on each end of the bolt, you know it's a royal PITA to hold the head of the bolt while tightening/loosening the nut. With a splined bolt held in place, it's easy to loosen/tighten the nut during an alignment using one wrench and not needing one extremely long arm to reach the bolt head.
You guys nailed it - these are splined but they sure don’t act like it - what’s my best bet moving forward?

Splined upper control arm cross bar bolts
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Old May 30th, 2019, 10:35 AM
  #58  
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Get new splined bolts. I had too as well.
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Old May 30th, 2019, 10:37 AM
  #59  
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Inline tube carries them.
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Old May 30th, 2019, 10:37 AM
  #60  
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The splines look very worn. May be new bolts with better splines will hold correctly.
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Old May 30th, 2019, 10:48 AM
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Fingers crossed the it's the splines on the bolts that are worn and not the mating surfaces in the holes. I got new bolts from The Parts Place through eBay. They fit very tight.
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Old May 30th, 2019, 10:51 AM
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https://www.ebay.com/itm/1964-74-GM-...72.m2749.l2649
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Old May 30th, 2019, 10:59 AM
  #63  
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Thanks gang - should I just get new cross bars as well?
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Old May 30th, 2019, 11:01 AM
  #64  
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Got the uppers done - one oval out of the lower - just the other oval and both rounds then off to the sand blaster - need more hours in the day!
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Old May 30th, 2019, 11:05 AM
  #65  
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I don't think you need new cross bars. Get the new splined bolts first and see how they 'feel' in the openings. If they 'stop' when you press them gently against the crossbar, problem solved. I would however replace that damaged upper control arm, but that's just me.
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Old May 30th, 2019, 11:09 AM
  #66  
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Originally Posted by Allan R
I don't think you need new cross bars. Get the new splined bolts first and see how they 'feel' in the openings. If they 'stop' when you press them gently against the crossbar, problem solved. I would however replace that damaged upper control arm, but that's just me.
You mean the lower? Or are you seeing something in an upper that I missed?
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Old May 30th, 2019, 11:18 AM
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I think Allan means the lower.

I've been looking for new lower control arm bolts but all I can find is hardware store grade-8 bolts and regular ol' locknuts. Since mine aren't worn at all and cleaned up real nice, I'm just going to use the originals.
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Old May 30th, 2019, 11:22 AM
  #68  
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Originally Posted by Macadoo
I think Allan means the lower.

I've been looking for new lower control arm bolts but all I can find is hardware store grade-8 bolts and regular ol' locknuts. Since mine aren't worn at all and cleaned up real nice, I'm just going to use the originals.
I got an inline tube kit for front and rear upper and lower control arm bolts - hope it’s not balsa wood bolts 😜 - I’m looking for a lower control arm - but lots seem out of stock on driver side - we will see what I can find
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Old May 30th, 2019, 02:01 PM
  #69  
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72 chevelle front lower control arm = the same as cutlass?
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Old May 30th, 2019, 02:49 PM
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Never mind - found one 👍🏼
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Old June 1st, 2019, 03:45 AM
  #71  
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Need to pull wheel wells and clean up the frame next - making progress




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Old June 1st, 2019, 07:02 AM
  #72  
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Threads on the cross shafts took a bit of a beating on bushing removal - I was entertaining the idea of replacing them - but when I search the only option I can find is the off set shafts - these seem like a good idea if I choose to replace them / why not give more room for adjustment? Question is ... I carefully put the alignment shims in the order I removed them - if I were to replace the shafts with off set ... how would I handle the replacing is the shims? (Obviously I need to get it aligned - just looking to get it close for the drive)
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Old June 1st, 2019, 07:49 AM
  #73  
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The offset moves the pivot away from the engine to comp for frame rails bending inward over time. Compare your new and old shafts, eyeball is close enough. Next leave that thickness of shim out of the shim pack. In reality it doesn't matter a whole lot one way or another. Replacing bushings (and you should be doing springs as well) is going to change everything way more than the offset shafts. Just be sure to go immediately to the alignment shop else your tires will pay the price. Note that you'll need another alignment in a year or so, once your new springs and bushings have been broken in.
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Old June 1st, 2019, 08:09 AM
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Originally Posted by bry593
The offset moves the pivot away from the engine to comp for frame rails bending inward over time. Compare your new and old shafts, eyeball is close enough. Next leave that thickness of shim out of the shim pack. In reality it doesn't matter a whole lot one way or another. Replacing bushings (and you should be doing springs as well) is going to change everything way more than the offset shafts. Just be sure to go immediately to the alignment shop else your tires will pay the price. Note that you'll need another alignment in a year or so, once your new springs and bushings have been broken in.
Thank you - yes I have new springs ready to go in. Tires way to old so going to be replacing them as well - along with shocks (box rear sways and add rear bar also) my plan was to go to all the car shows this summer and ask around for an alignment place that people trust with these old cars.
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Old June 1st, 2019, 09:44 AM
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Brother, I hear that. Took my b body to a tire shop chain. Two hours later they tell me no one knows how to align it. Took it to my old school muffler shop that rents a space to a front end man. Gave the guy a copy of the assembly manual page showing how it goes together and he still screwed it up. He ended up doing it again, but got it right the second time. Now I always take it to him since he's got it figured out.
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Old June 1st, 2019, 10:57 AM
  #76  
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Originally Posted by bry593
Brother, I hear that. Took my b body to a tire shop chain. Two hours later they tell me no one knows how to align it. Took it to my old school muffler shop that rents a space to a front end man. Gave the guy a copy of the assembly manual page showing how it goes together and he still screwed it up. He ended up doing it again, but got it right the second time. Now I always take it to him since he's got it figured out.
Ugh! Hoping to avoid that!
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Old June 1st, 2019, 04:15 PM
  #77  
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Icky weather - just doing some thinking on my project - 1) my new Moog front end components ... are they going to instant rust like my new brake master cylinder did? Or keep the dark grey metal finish?
2) any advice on how to inspect my spindles (bearing contact points) for wear - concerned for safety reasons and not 100% sure what I want to look for

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Old June 1st, 2019, 04:36 PM
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Spindle wear or deterioration should be easily seen by uneven wear or pitting. Most spindles are just fine though as the bearing becomes the sacrificial lamb.
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Old June 1st, 2019, 04:51 PM
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Thanks Allan - I’ll post some pics when I get back to it but I believe they’re in good shape - nice to hear some reassurance though
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Old June 2nd, 2019, 02:54 PM
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My spindles - Opinions? I’m not exactly sure where the bearing rides - I’m sure I could figure it out but rotors are packed up at the moment
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