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Old Aug 15, 2011 | 11:04 AM
  #1  
Rickman48's Avatar
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Are you a mechanic?

While a service writer at a Chevy dealer almost 30 yrs ago, ran into this problem our 'Master Mechanic' couldn't figure out!
I may have mentioned it before, but I hope not.

Vehicle; '78 Chevette 2-dr, 58,000 miles, driven 20 miles 1-way to work.
Complaint; After [cold-start] 3.5 miles engine stalls. Cranks, but will not start. After sitting 5 min., starts and will run all day, even after sitting 9 hrs. at work. No smoke or noises from engine.
Attempted repair; Switched carb and distributor from another chevette with close miles - NO computer on vehicle. Didn't affect stalling at all.

Thankfully, this guy was almost bald, as he was ready to tear his hair out!
He drove it home for a week, and it still did the same thing!
I made a suggestion and it cured the problem - let's see who can figure this one out!
Old Aug 15, 2011 | 11:18 AM
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PM sent (don't want to spoil it if I'm right).

Anything we should know about weather / temperature, etc.?

- Eric
Old Aug 15, 2011 | 11:26 AM
  #3  
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Stalled @ 3.5 miles, 90 above to 10 below, rain or shine!!
Old Aug 15, 2011 | 11:28 AM
  #4  
boondocker's Avatar
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Fuel pump or filter?
Old Aug 15, 2011 | 11:42 AM
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Wrong gas cap causing a vacuum.
Old Aug 15, 2011 | 11:44 AM
  #6  
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Nope!!
Old Aug 15, 2011 | 11:52 AM
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Gas tank vent clogged.
Old Aug 15, 2011 | 11:57 AM
  #8  
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Not fuel or spark related - he changed the carb and dist. without effect - think variables!
Old Aug 15, 2011 | 12:06 PM
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Torque converter lockup or bad TVS switch (if it had one of those)
Old Aug 15, 2011 | 12:13 PM
  #10  
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Choke Linkage messed up? Or something Choke related? Sounds like it's almost counter-intuitive?
Old Aug 15, 2011 | 12:14 PM
  #11  
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Wait nevermind, you say he changed the carb...
Old Aug 15, 2011 | 12:15 PM
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Okay, my second attempt was this:

A particularly steep hill at that point on his trip, either up or down, pushed the fuel away from a defective fuel tank pick-up. Once stopped, perhaps the usual sloshing stopped, and the fuel pump was able to draw enough fuel to continue.

Could also apply for a particularly long off-ramp if he was a fast driver.

- Eric
Old Aug 15, 2011 | 12:48 PM
  #13  
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Originally Posted by Rickman48
Not fuel or spark related - he changed the carb and dist. without effect - think variables!
OK, If this is true ^^^^ Than the car is losing compression and 5 minutes later is regaining compression to start. So how about gear lube in the crankcase causing valves to hang open?
Old Aug 15, 2011 | 01:17 PM
  #14  
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I'm leaning toward an oil pressure switch or fuel pump relay, though it's odd the thing would start and run the rest of the day without problems.

Then again an uncle had a K-car Town & Country wagon that would do almost the exact same thing and even Chrysler Zone Service couldn't figure that one out.
Old Aug 15, 2011 | 01:52 PM
  #15  
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I had a chevette...... did you suggest he just abandon it next time it stalled?
Old Aug 15, 2011 | 01:58 PM
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Was it the coil?
Old Aug 15, 2011 | 02:11 PM
  #17  
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Anti-theft device from previous owner.
Old Aug 15, 2011 | 02:26 PM
  #18  
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Originally Posted by TripDeuces
Anti-theft device from previous owner.
I LOL'ed at that. ^^

Originally Posted by Rickman48
Vehicle; '78 Chevette 2-dr, 58,000 miles, driven 20 miles 1-way to work.
Old Aug 15, 2011 | 02:29 PM
  #19  
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The first thing that comes to mind is a fuel or spark problem. But if that is not so then is it a vacuum issue.
Old Aug 15, 2011 | 02:34 PM
  #20  
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Bad egr valve?
Old Aug 15, 2011 | 03:43 PM
  #21  
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I'm going to say vacuum related since fuel and spark are not the issue.

I'm wondering if the car had one of those valves on the exhaust manifold and it was stuck closed, but the thremal heat switch read "hot" and opened up the valve after the restart
Old Aug 15, 2011 | 05:54 PM
  #22  
stellar's Avatar
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low oil
Old Aug 15, 2011 | 06:08 PM
  #23  
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well the main problem is that it is a Chevette. after that nothing else really matters.
Old Aug 15, 2011 | 06:17 PM
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??

Probably a bent Johnson Rod.
Old Aug 15, 2011 | 06:30 PM
  #25  
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Would wooden clothes pins on the fuel line help reduce vapor lock?
Old Aug 16, 2011 | 08:23 AM
  #26  
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CQR is close!

I've got a laptop on it's last legs - hard to get on!
Old Aug 16, 2011 | 09:45 AM
  #27  
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Gum and carbon buildup on valve guides...need an additive to clean
Old Aug 16, 2011 | 05:38 PM
  #28  
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I had a similar prob with a '90 Regal. Prob was corroded wires here and there. Fun stuff.
Old Aug 16, 2011 | 06:21 PM
  #29  
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my dad told me of a similar thing, turned out when the old gal got in the car she pulled out the choke *** to hang her purse on, when she left the car she pushed it back in so it drove the mechanics nuts
Old Aug 16, 2011 | 06:23 PM
  #30  
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hey look three canadians in a row what are the odds
Old Aug 16, 2011 | 06:55 PM
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Let's do 4 in a row. The Chevette didn't have a manual choke. Although I would honestly say that many times I wanted to choke the living $hit out of the one I had. It would start everytime and run (rather loudly) get up to a blistering 65mph almost floored and had the worst defroster in cold weather.

So, being absolutely no mechanic, I'm going out on a limb and saying that the problem with the car was with the catalytic converter flapper valve off the exhaust manifold. Take out the flapper and you're good to go.
Old Aug 16, 2011 | 08:06 PM
  #32  
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My sisters '80 Acadian (Ponitiac Chevette) ran forever...couldn't kill that old "Iron Duke".
Old Aug 16, 2011 | 08:37 PM
  #33  
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Catalytic converter flapper valve?? That's a new one!!

Turns out, GM, [not just Chevrolet] deceided lower valve spring pressures would reduce [?] friction, and had about 70# pressure on the seat, when new.
With a 195 thermostat, the spring would eventually loose tension, and not have much pressure at a certain temp, ie - wouldn't seat the valve.
Why more heat would give the spring more tension is beyond me, but fresh springs solved the problem.

About a week later, another guy with a chevette complained about almost the same problem - I quoted $150, and took the car in.
Service Manager blew up, and told me if that wasn't the problem, I'd have to pay for it!
Never saw either of them again! GM issued a "bulletin" about valve springs about 2 weeks later.
Old Aug 16, 2011 | 08:56 PM
  #34  
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Talk about surprise endings!

- Eric
Old Aug 20, 2011 | 11:39 PM
  #35  
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I'm surprised Joe didn't figure this one out!!
Old Sep 21, 2011 | 06:40 PM
  #36  
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Had a like prob with a GEO, ran hot blew, head gasket, reworked head, changed the oil to clear warter, smarty me put 20W50 oil, would start and run 5 sec stall start again after sitting 15 min ran fine,took awhile to figure the oil was to thick, valve springs couldn't close valves, replaced with 5W20 as recomended, NO MORE STALL,, Good story,Later Johnny
Old Mar 30, 2012 | 05:18 AM
  #37  
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78 vett

pm sent
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