General Questions Place to post your questions that don't fit into one of the specific forums below.

All Headlights Go Out when High Beams Are Turned On

Thread Tools
 
Search this Thread
 
Old Jun 30, 2016 | 06:38 PM
  #1  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
All Headlights Go Out when High Beams Are Turned On

I have the above problem with our '76 Cutlass. It sounds like the dimmer switch to me, but I thought that I would ask the ClassicOlds brain trust.

By the way, our car has the column-mounted dimmer switch. How hard is it to replace those (assuming I can find one)?

Jeff
Old Jun 30, 2016 | 09:19 PM
  #2  
MDchanic's Avatar
Connoisseur d'Junque
 
Joined: Sep 2010
Posts: 21,183
From: The Hudson Valley
Probably the headlight switch, with a much-lower probability of a short in the highbeam circuit, triggering the headlight switch circuit breaker.

- Eric
Old Jul 1, 2016 | 04:38 AM
  #3  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Eric,

Thanks. I doubt that it is a short since when I switch back to low beams the headlights come back on instantly.

Has anyone ever replaced one of those switches? How much of the column must I disassemble to to do it? Photos of a replacement switch indicate that it comes with its own wiring harness, suggesting a deeply-"buried" connection.

Jeff


Old Jul 1, 2016 | 05:09 AM
  #4  
oldcutlass's Avatar
Administrator
 
Joined: Oct 2009
Posts: 42,496
From: Poteau, Ok
I would check for voltage at the headlights first. Chances of all the high beams being bad are slim, but I have seen it happen.
Old Jul 1, 2016 | 06:48 AM
  #5  
jcdynamic88's Avatar
Registered User
 
Joined: Oct 2012
Posts: 1,558
From: central massachusetts
no lights on hi beam

Originally Posted by oldcutlass
I would check for voltage at the headlights first. Chances of all the high beams being bad are slim, but I have seen it happen.
x2 .definitely seen this happen,also had one with only hi-beam and it was a ground in the headlight harness.i thought those dimmer switches were mounted outside the column near the brake pedal arm not inside the column.
Old Jul 1, 2016 | 09:50 AM
  #6  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Eric and JC,

I just replaced the high- and low-beam headlamps (with Sylvania XtraVision) as well as the adjusters and springs around 6 months ago, so I doubt that's the problem.

This car was ordered by a wealthy man's 18-year-old daughter who checked just about every option on the list; on-column dimmer switch was among them (first year I think). But did she order the rally gauge package? Nooo . . .

Jeff
Old Jul 1, 2016 | 10:39 AM
  #7  
marxjunk's Avatar
Registered User
 
Joined: Jun 2011
Posts: 2,086
From: KANSAS CITY, KS
bad ground or grounds?
Old Jul 1, 2016 | 11:54 AM
  #8  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Perhaps, Mark . . . but why would a bad ground cause the low beams to go out when the high beam switch is triggered? High beams don't come on, either, of course . . . which led to some exciting moments coming home from a car club meeting last night.

Jeff
Old Jul 1, 2016 | 12:43 PM
  #9  
marxjunk's Avatar
Registered User
 
Joined: Jun 2011
Posts: 2,086
From: KANSAS CITY, KS
ive been a body man for a long time..all i can tell you is...bad grounds really do weird things..things you cant believe it will do...ive seen your situation many times..and we scratched out heads...went back checked grounds and made sure they where clean and 75% ofthe time..its was bad grounds...not always..but when ya just cant seem to make sense of it..i always start with fuses...then fusible links if equipped..and then straight to finding my grounds...
Old Jul 1, 2016 | 04:34 PM
  #10  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Okay; thanks, Mark. I'll check the grounds.

UPDATE:
Factory Service Manual indicates that headlamp grounding is via Main Instrument Panel Ground (12 ga. black wire). Any idea where this is located?

Jeff

Last edited by 76CutlassSalon; Jul 1, 2016 at 04:41 PM.
Old Jul 1, 2016 | 04:44 PM
  #11  
marxjunk's Avatar
Registered User
 
Joined: Jun 2011
Posts: 2,086
From: KANSAS CITY, KS
theres a sheet metal ring that goes around the switch and is screwed in...it connects stuff in the plastic dash like switches and gauges so it has a real ground..and it connects to the metal body usually with a screw and wire..

i cant say on a cutlass..but know for a fact they are in GTOs and when a person leaves them out...instant gremlins
Old Jul 1, 2016 | 04:47 PM
  #12  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Originally Posted by marxjunk
theres a sheet metal ring that goes around the switch and is screwed in...
Which switch, Mark?

Jeff
Old Jul 1, 2016 | 06:14 PM
  #13  
marxjunk's Avatar
Registered User
 
Joined: Jun 2011
Posts: 2,086
From: KANSAS CITY, KS
one around the headlight and one around the wiper...let me see if i can find a pic

PM oldspackrat..he has a bunch of dash stuff loose..he does alot with them..he would know for sure
Old Jul 3, 2016 | 01:32 PM
  #14  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Update --- update --- update!

PROBLEM FOUND!

I checked the ground, but it was clean and tight; put some dielectric grease on it anyway and re-tightened.

Upon trying to disconnect the switch from the dash wiring harness, the problem was revealed: heat build-up at the dimmer switch's three-terminal connector (at bottom of steering column) had melted everything into one big mess!

Yes, it needed the switch replaced (AC Delco #D6260D, GM #19106994) but I also improved the integrity of the connection to the wiring harness (where the plastic connector had melted) while I was about it.

Considering the level of difficulty involved in this job, I would not mess around with cheap switches. I got my OEM Delco switch in two days from Amazon Prime for $29.00, no shipping.

Because the Factory Service Manual is of virtually NO HELP with replacing this switch, I am soon going to post a separate thread about how to do it.

Stay Tuned

Jeff
Old Jul 3, 2016 | 01:48 PM
  #15  
MDchanic's Avatar
Connoisseur d'Junque
 
Joined: Sep 2010
Posts: 21,183
From: The Hudson Valley
Glad you found it!

It's great that you'll be posting information about this - I and many others of us have never had one of these "later" cars, so we can't be very specific about how to fix the signal-stalk switches when they go.

- Eric
Old Jul 3, 2016 | 04:31 PM
  #16  
oldcutlass's Avatar
Administrator
 
Joined: Oct 2009
Posts: 42,496
From: Poteau, Ok
X2
Old Jul 3, 2016 | 05:13 PM
  #17  
76olds's Avatar
Hookers under Hood
 
Joined: Nov 2013
Posts: 3,543
From: Ontario, Canada
Originally Posted by 76CutlassSalon
PROBLEM FOUND!

I checked the ground, but it was clean and tight; put some dielectric grease on it anyway and re-tightened.

Upon trying to disconnect the switch from the dash wiring harness, the problem was revealed: heat build-up at the dimmer switch's three-terminal connector (at bottom of steering column) had melted everything into one big mess!

Yes, it needed the switch replaced (AC Delco #D6260D, GM #19106994) but I also improved the integrity of the connection to the wiring harness (where the plastic connector had melted) while I was about it.

Considering the level of difficulty involved in this job, I would not mess around with cheap switches. I got my OEM Delco switch in two days from Amazon Prime for $29.00, no shipping.

Because the Factory Service Manual is of virtually NO HELP with replacing this switch, I am soon going to post a separate thread about how to do it.

Stay Tuned

Jeff
Good to hear you found the problem Jeff,
Thanks for posting your headlight issue along with the fix as well, as Eric mentioned this will really help out many of us here with the 73-77 model years.
Looking forward to the how to thread.

Cheers
Eric
Old Jul 4, 2016 | 03:47 AM
  #18  
rob1960's Avatar
Registered User
 
Joined: Mar 2009
Posts: 845
From: Ohio
Glad you found your problem Jeff. I'm a member of wild about cars & at this time there is no '76 manual in their data base but they do have a '75. In section 15 for the accessories they do show that switch setup . It says the hand dimmer was for only the cutlass salons&(omega salons,anyone have one of those??!!)I don't know if you could get it as an option on other models.Pontiac grand-ams of that era had them too. The text section does say that the hand dimmer is wired differently from the foot dimmer in that it switches the grounds at the switch,not the hot wires like the foot dimmer
Old Jul 4, 2016 | 09:53 AM
  #19  
My442's Avatar
Registered User
 
Joined: Feb 2009
Posts: 2,257
Another area to check is the dimmer switch.

They tend to corrode, and the same thing happens.
Old Jul 4, 2016 | 06:02 PM
  #20  
76CutlassSalon's Avatar
Thread Starter
Registered User
 
Joined: Dec 2015
Posts: 178
From: Nebo, NC
Okay, guys and gals, here is the link to the new "how-to" thread:

https://classicoldsmobile.com/forums...tml#post933358

Rob,
Your manual sounds to be the same as mine. It mentions the same points . . . but fails to mention anything about how to get the new harness into the column or any other details! Hence the above link.

Jeff

Last edited by 76CutlassSalon; Jul 4, 2016 at 06:06 PM.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TahoeRob
Electrical
25
May 8, 2023 07:19 PM
p518
General Discussion
12
Oct 13, 2014 06:27 PM
Beeks69
Electrical
56
May 8, 2014 07:13 AM
fly1
Big Blocks
16
Jan 20, 2011 11:12 AM
tpawlik
Electrical
6
Sep 3, 2010 09:10 AM




All times are GMT -7. The time now is 12:15 AM.