Tubular control arms
I did the former on my 67 Delta. I was only able to get just under one degree positive caster before I ran out of shimming capability. I've since acquired a spare set of upper control arms and plan to try to relocate the ball joints rearward when I do the disk brake swap.
Control arms
I haven't installed my control arms on the frame yet. Is there anyone that modifies the upper ball joint. By the way, this is turning into an interesting conversation.
Dennis
Dennis
I have no idea. I was simply planning on welding a piece of plate over the hole on the stock upper arm and machining a new opening further rearward. This builds in caster. Note that the upper ball joints carry no up and down load, only load in the plane of this new plate, so stresses and loads are pretty low. I'd be much more concerned if I were talking about modifying the lower control arm, which DOES carry the weight of the car.
Control arms
How far would you move the ball joint and what thickness metal would you use. I understand about the weight of the car, but what about the up and down action on the spindle like when hitting a pot hole. Quite a jar there
Dennis
Dennis
Again, ALL the up/down loads are carried through the LOWER ball joint. Think about it. If you disconnect the upper ball joint, there is no resistance (other than friction) if you push up and down on the upper ball joint. The control arm just pivots on the shaft. No resistance means no load is carried in that direction. The thickness of the plate should be the same as the thickness of the control arm. As for how much to move the ball joint, do the math. This is high school trig. Measure the center-to-center distance between the two ball joints. Say you want to add 3 degrees of positive caster. As an example, if the center-to-center distance is 7", the distance is sin(3) x 7, or about 3/8" towards the rear.
Exactly. As I said, I don't know if 7" is the right number - you'll have to measure your exact suspension parts. 3-4 degrees positive caster is what newer cars have. Be aware that increasing caster will increase steering effort. With power steering that usually isn't an issue.
Control arms
OK Joe, if I put the control arms on the spindles and measure the distance between the ball joint holes I'll have my hypotenuse. How critical is this measurement, 1/4" or less? Everything is on the shelf right now and won't be that hard to put together on the bench and measure.
Dennis
Dennis
OK Joe, if I put the control arms on the spindles and measure the distance between the ball joint holes I'll have my hypotenuse. How critical is this measurement, 1/4" or less? Everything is on the shelf right now and won't be that hard to put together on the bench and measure.
Dennis
Dennis
Control arms
I finally got around to measuring the distance between the top of the upper and lower control arms at the ball joints. The measurement is 9.75 and doing the trig to 4 degrees I come up with about 11/16". Am I in the ball park?
Dennis
Dennis
Yup. That's what I get. Again, this is not that critical, as you do have substantial adjustment with the shims. Since the suspension adjustment is biased the other way, err on the side of too much relocation. Of course, you have to be sure the ball joint and boot don't run into the lip on the control arm, so that is also a limitation.
Control arms
I will make a jig to mount the arms to on a flat piece of sheet metal. That way I can create points to measure from. As far as the lip goes I will cut the end and lip off and manufacture a new one to move the hole. I'll take pics and post along the way. First I have to take the A-arms off of the donor car.
Dennis
Dennis
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Creativeindy
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Sep 11, 2012 04:25 PM



