Inaccurate fuel guage after new tank and sending unit installed

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Old Jun 17, 2023 | 07:40 PM
  #1  
goatwgn's Avatar
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Inaccurate fuel guage after new tank and sending unit installed

Drove my '74 Cutlass Supreme on a 1300 mile trip. Got some bad gas in Ohio. Decided with over half a million miles on this car, and the tank having never been dropped, I would change the tank, and fuel pickup/ sending unit. Sock had came off old pickup. Anyways, everything went fine until today when I ran out of gas, while it was showing 1/8 tank. Used to actually drop to E and stay there for a bit . Never ran out of fuel before. The sending unit came from OPGI. Have any of you experienced this? Could I add a resistor inline to correct the gauge, or should I just get a new sock for the old one and reinstall it? Thanks for any input.
Old Jun 18, 2023 | 04:28 AM
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Why let the car get that low on gas in the first place?
Old Jun 18, 2023 | 04:54 AM
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Originally Posted by Bfg
Why let the car get that low on gas in the first place?
I was actually going to a gas station when it ran out. I was stuck on a bridge in traffic for a half hour. But I have driven this car for decades and it never ran out while showing 1/8 of a tank. So there is an issue with the new sending unit. Just curious if anyone else has ran across this .

Last edited by goatwgn; Jun 18, 2023 at 04:56 AM.
Old Jun 18, 2023 | 05:59 AM
  #4  
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I know some fuel sender units have a different Ohm rating than others.
Not sure which one you need.

But usually the reading is way off.
Old Jun 18, 2023 | 06:27 AM
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All 1965-newer GM sending units are 0-90 ohm. The more likely problem is that the arm with the float is slightly bent out of position.
Old Jun 18, 2023 | 01:21 PM
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Originally Posted by joe_padavano
All 1965-newer GM sending units are 0-90 ohm. The more likely problem is that the arm with the float is slightly bent out of position.
I checked the ohms of the sender with the brown wire in the trunk, after filling it, it was 93 ohms. May need some adjustment on the float, which means I have to take the tank back out. I'll wait until I run some gas out.
Old Jun 19, 2023 | 02:56 PM
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Tedd Thompson's Avatar
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My 55 will run out of gas at 1/8 tank indicated. I've never run out of gas in 20 plus years because I always ran on the top half until I stretched it one day on a Montana vacation trip and found out that 1/8 is empty. I thought I had a fuel pump issue... not so. Cost a tow, and half a day vacation and a rental car. Consider Youssef lucky that you received such an inexpensive learning experience. I still haven't fixed this problem on my car, but I no longer run out of gas because of the gain of nonage I received on that trip.
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