18 guage wiring- engine test stand

Old May 24, 2023 | 10:34 AM
  #1  
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18 guage wiring- engine test stand

getting ready to wire up my build on an engine test stand.
Is 18 gauge wire suitable or should I go with a heavier gauge wire for the gauges and switches?

Old May 24, 2023 | 12:25 PM
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I would try to duplicate wire gauge as used on the vehicle for similar circuits. I think 18ga would be ok for temp, pressure and rpm gauges but perhaps go a little bigger for the start/run switch. That is a very clean looking set up, is it hand built?
Old May 24, 2023 | 12:32 PM
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thanks, I built the stand, it's super solid, and roll around with ease.

Old May 24, 2023 | 12:35 PM
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Originally Posted by Oldsguy
I would try to duplicate wire gauge as used on the vehicle for similar circuits. I think 18ga would be ok for temp, pressure and rpm gauges but perhaps go a little bigger for the start/run switch. That is a very clean looking set up, is it hand built?
x2 I agree w/ Dan. Gauges are fine @ 18 (preferably 16), but start/run/ignition operations would benefit from 12 or 14. Obviously, you're going to need mega wamp *** gauge for battery and ground terminals.
Old May 24, 2023 | 01:54 PM
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You need bigger wire for the starter solenoid. The longer the distance, the bigger wire needed to minimize voltage drop. Same thing with higher current.

Use too small a wire, you will need this!



Old May 24, 2023 | 02:29 PM
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bigger wire for the solenoid and smoke, got it....
Old May 25, 2023 | 04:42 AM
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Originally Posted by matt69olds
You need bigger wire for the starter solenoid. The longer the distance, the bigger wire needed to minimize voltage drop. Same thing with higher current.

Use too small a wire, you will need this!


I would love to get some of that but it is rarely for sale anymore. It reminds me of the meme that was promulgated when I was first in Naval Aviation where an old timer would send a Noob to get 50 feet of flight line...
Old May 25, 2023 | 04:56 AM
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The Lucas replacement is not compatible with American cars. You need to use this...
Old May 25, 2023 | 08:40 AM
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My bad, I should have known...
Old May 25, 2023 | 08:54 AM
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Originally Posted by matt69olds
This part number is for older electrical systems using a positive ground. There should be a different part number for negative ground systems. Going by my BSA and Triumph motorcycles, the switch would be after 1985.
Old May 25, 2023 | 12:52 PM
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Yeah the smoke probably escapes in an anti-clockwise direction on the old positive ground systems
Old May 25, 2023 | 03:33 PM
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Originally Posted by OLDSter Ralph
This part number is for older electrical systems using a positive ground. There should be a different part number for negative ground systems. Going by my BSA and Triumph motorcycles, the switch would be after 1985.

How careless of me! I’ll be sure to update my notes.
Old May 27, 2023 | 07:10 PM
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We used to call the British electrical parts manufacturer "Lucas prince of darkness"
Old May 29, 2023 | 12:24 PM
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Originally Posted by Vintage Chief
Obviously, you're going to need mega wamp *** gauge for battery and ground terminals.
LOL!😆

I've been working around electronics for years and that's a new one.
Old May 29, 2023 | 12:26 PM
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Originally Posted by Olds64
LOL!😆

I've been working around electronics for years and that's a new one.
Wamp *** gauge...wamp *** baby.
Old May 29, 2023 | 12:46 PM
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Originally Posted by sysmg
We used to call the British electrical parts manufacturer "Lucas prince of darkness"
"Prince of darkness" wasn't always true. When BSA singles (single cylinder) went to "unit construction" in 1959 with an alternator housed in the primary side, lighting was on a par with cars of the day. BSA twins (twin cylinders) went to "unit construction) in 1963 or 1964 and the alternator improved lighting to standards of the day.
The earlier lighting systems with magneto's were truly deficient at low engine RPM's.
Old May 29, 2023 | 05:32 PM
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Back to OP and original subject, sorry for the diversion but we were having fun. Did you get it wired up and is it working now?
Old May 30, 2023 | 09:22 AM
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Originally Posted by OLDSter Ralph
"Prince of darkness" wasn't always true. When BSA singles (single cylinder) went to "unit construction" in 1959 with an alternator housed in the primary side, lighting was on a par with cars of the day. BSA twins (twin cylinders) went to "unit construction) in 1963 or 1964 and the alternator improved lighting to standards of the day.
The earlier lighting systems with magneto's were truly deficient at low engine RPM's.
In most of the cases we experienced with Lucas "darkness", it was failed switches, connectors and intermittent wiring harnesses. Most of the other stuff was OK. Never had a problem with a generator or alternator unless it was a wire pulling loose.
Old Sep 4, 2023 | 02:37 PM
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Almost have everything ready to go.
One more question
Does the hei distributor power need to be fused or straight 12volt feed?

here is a pic of where I'm at....


Old Sep 4, 2023 | 04:44 PM
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No fuse, but you need a 12ga feed.
Old Sep 4, 2023 | 05:05 PM
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thanks for the info.
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