piston clearance
piston clearance
Hello. I'm currently rebuilding a 425 Superrocket from a 1966 Olds Mobile Toronado.
Could someone please tell me what the typical clearance is between the Block wall and the piston, and how large is the clearance for piston rings to be at 0.020 oversize? I need these two pieces of information to make it reasonably accurate.
thanks Wojtek and greeting from Germany
Could someone please tell me what the typical clearance is between the Block wall and the piston, and how large is the clearance for piston rings to be at 0.020 oversize? I need these two pieces of information to make it reasonably accurate.
thanks Wojtek and greeting from Germany
QUOTE=Jelonek;1651145]................. 1966 Oldsmobile Toronado................the typical clearance is between the Block wall and the piston ..................... the clearance for piston rings to be at 0.020 oversize? ...........
[/QUOTE]
Are you using cast or forged pistons?
[/QUOTE]Are you using cast or forged pistons?
Hello. I'm currently rebuilding a 425 Superrocket from a 1966 Olds Mobile Toronado.
Could someone please tell me what the typical clearance is between the Block wall and the piston, and how large is the clearance for piston rings to be at 0.020 oversize? I need these two pieces of information to make it reasonably accurate.
thanks Wojtek and greeting from Germany
Could someone please tell me what the typical clearance is between the Block wall and the piston, and how large is the clearance for piston rings to be at 0.020 oversize? I need these two pieces of information to make it reasonably accurate.
thanks Wojtek and greeting from Germany

AS WILL the ring material (Cast or Moly)
And END GAP For Rings Checked and File Fit If Needed
Last edited by 11971four4two; Sep 28, 2025 at 10:33 AM.
Sealed Power - E243K20 - Piston Rings - Performance - 4.145 in Bore - Drop
In - 5/64 x 5/64 x 3/16 in Thick - Standard Tension - Steel - Moly
the block is bored in the garage of my engine-specialist to new cast pistons 0.020" and I cam move it with a one hand, with and without the crankshaft but with the pistons ring is this very, very tight
We have a Clearance piston to wall .003, .... is that correct?
how can I check I if I have cast or forged pistons , on the bill I have only " 425 Olds pistons 020"
Thanks
this is a wonderful and powerful engine, I won't to get it again running
In - 5/64 x 5/64 x 3/16 in Thick - Standard Tension - Steel - Moly
the block is bored in the garage of my engine-specialist to new cast pistons 0.020" and I cam move it with a one hand, with and without the crankshaft but with the pistons ring is this very, very tight
We have a Clearance piston to wall .003, .... is that correct?
how can I check I if I have cast or forged pistons , on the bill I have only " 425 Olds pistons 020"
Thanks
this is a wonderful and powerful engine, I won't to get it again running

Sealed Power - E243K20 - Piston Rings - Performance - 4.145 in Bore - Drop
In - 5/64 x 5/64 x 3/16 in Thick - Standard Tension - Steel - Moly
the block is bored in the garage of my engine-specialist to new cast pistons 0.020" and I cam move it with a one hand, with and without the crankshaft but with the pistons ring is this very, very tight
We have a Clearance piston to wall .003, .... is that correct?
how can I check I if I have cast or forged pistons , on the bill I have only " 425 Olds pistons 020"
Thanks
this is a wonderful and powerful engine, I won't to get it again running
In - 5/64 x 5/64 x 3/16 in Thick - Standard Tension - Steel - Moly
the block is bored in the garage of my engine-specialist to new cast pistons 0.020" and I cam move it with a one hand, with and without the crankshaft but with the pistons ring is this very, very tight
We have a Clearance piston to wall .003, .... is that correct?
how can I check I if I have cast or forged pistons , on the bill I have only " 425 Olds pistons 020"
Thanks
this is a wonderful and powerful engine, I won't to get it again running

do you have make and part #of the pistons..??
Take a picture of the top face and the underside where rod goes ANY casting numbers there..?? Top may also have numbers to ID them
With MOLY RINGS the bores need a "finer" hone done on the cylinder walls when finished
How are you measuring the .003 " The factory clearance is .0008 to .0012 but a little bit loose will never hurt anything. Most pistons will have the specifications on the label on the box. Is there anything there ? It is normal to be able to move the pistons in the bore without the rings.
Hallo everybody and thanks for help
The pistons weren't cheap; they cost a total of 700 $ , and they were selected by a specialized company like Rocket Racing Performance in Milwaukee for the crankshaft, the engine block, and everything else , pistonsrings too.
We prepare the engines here in Germany either with Simens , Bosch with instruments, with lasers and precise technology. It looks really spaced out.
As I said, I can't tell you the entire system; the problem is Not turning without pistons. Once they're in, it's almost impossible.
greeting
The pistons weren't cheap; they cost a total of 700 $ , and they were selected by a specialized company like Rocket Racing Performance in Milwaukee for the crankshaft, the engine block, and everything else , pistonsrings too.
We prepare the engines here in Germany either with Simens , Bosch with instruments, with lasers and precise technology. It looks really spaced out.
As I said, I can't tell you the entire system; the problem is Not turning without pistons. Once they're in, it's almost impossible.
greeting
I think your pistons are probably from Egge. If so the clearance is .0025" So your .003" is fine. I would rather have a little more clearance than not enough.
https://egge.com/product/egge-piston...a_oversize=020
Did you check the end gaps on the rings ? Those rings are old school thick rings and if you are comparing them to modern engines it will seem to be very hard to turn over.
https://egge.com/product/egge-piston...a_oversize=020
Did you check the end gaps on the rings ? Those rings are old school thick rings and if you are comparing them to modern engines it will seem to be very hard to turn over.
Depend on your definition of cheap
https://egge.com/product/egge-piston...a_oversize=020 $689.87 from Egge.
https://egge.com/product/egge-piston...a_oversize=020 $689.87 from Egge.
What type of lubrication do you have on the cylinder walls ? I typically wipe the cylinders down with automatic transmission fluid and then put a light coat of engine oil on the pistons and rings.
I guess it is very hard to answer without being there
Those older engines with the the thick 5/64 rings can seem very hard to rotate compared to new engines. I would imagine you would need a 1/2" drive ratchet with a fairly long handle. How did it feel with just one piston in ?
Those older engines with the the thick 5/64 rings can seem very hard to rotate compared to new engines. I would imagine you would need a 1/2" drive ratchet with a fairly long handle. How did it feel with just one piston in ?
Yes you are right. It is a very difficult to make a decision. I hope to be in the garage in two days then I can check everything once more time now we have free pistons with rings and this is very very tight and very heavy to turn the engine
Depend on your definition of cheap 
https://egge.com/product/egge-piston...a_oversize=020 $689.87 from Egge.

https://egge.com/product/egge-piston...a_oversize=020 $689.87 from Egge.
Last edited by cutlassefi; Sep 29, 2025 at 10:19 AM.
The pistons in the link should be correct for yours ? There must be some type of part number on your pistons somewhere or on the box. If not get in touch with the guy that sold them to you and find out.
Either way I do not think the clearance you have is the cause of the engine being hard to rotate.
Either way I do not think the clearance you have is the cause of the engine being hard to rotate.
Last edited by BillK; Sep 29, 2025 at 12:56 PM.
Thread
Thread Starter
Forum
Replies
Last Post



