455 Build - Working on a Build Plan - Welcome Advice

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Old August 1st, 2019, 07:34 PM
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455 Build - Working on a Build Plan - Welcome Advice

Hi All. I have a 1968 Cutlass Convert and the original 350 just gave out. I am. Starting a 455 build for a replacement engine. I’m trying to come up with a build plan before I start. Looking for any advice on my plans so far. Any pros cons anything I should change/add.
here are the details I have worked out so far. Need help filling in the gaps as well.

1968 Cutlass
4 Speed M20
3.42 Rear Gear
Power Steering and Brakes
4 Core Radiator
Powermaster 9510 Mini XS Torque Starter $207
Would like to run my current W30 OAI setup since I already have it.
Want to run on pump gas.

Goal is to keep as much of the stock look as possible with main deviations being the following bolt on items:

Quick Fuel SS 830cfm Carburetor - mech secondaries, electric choke. $661
Edelbrock 2151 Performer Intake Manifold $395
Doug’s D741 Full Length 1 3/4” Ceramic Coated Headers - have full Gardner system now with their turbo mufflers. Would like to run headers through this system. $709
Engine parts the I’m starting with:
1968 .030 455 F Block
Factory manual crank .020
“C” Stock Iron Heads
Original Distributer Ignition System.

Rebuild parts:
Wiseco Pistons PTS537A3
Eagle Rods CRS673503D $510
Federal Mogul Main Bearings 108M
Clevite Rod Bearings CB542P $104
Durabond Cam Bearings 06-B
Harland Sharp Roller Rockers - Not Sure which ones. Would like to use original valve covers, not sure it’s possible.
HV Oil Pump M22FHV - not sure which pickup to go with. Using stock oil pan. $115
Cloyes Timing Chain - 9-3513X9 $83
Cam - not decided looking for suggestions.
Mechanical Fuel Pump High Flow - Holley?
General Gasket Set - Not sure on this.

Any my help or suggestions appreciated. Tim
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Old August 2nd, 2019, 05:01 AM
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Sounds good. When you’re actually ready to pull the trigger I can help.
Thanks
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Old August 2nd, 2019, 05:08 AM
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Sounds pretty close to my set up. I am running C heads with a mild porting with the crossover blocked, a Torker manifold, Holley Ultra 750 double pumper, a Flame Thrower HEI distributor, Dougs headers, Wiseco pistons, Speedway H-beam rods, and a TQ40 cam with Comp roller rockers. I am at 9.961:1 compression after decking the block .005" and using the Cometic .027 head gaskets. It is mated to a TH350 that has been built up and a 3.42 with the Eaton posi carrier.
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Old August 2nd, 2019, 12:14 PM
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I would suggest a oil pan with more capacity than a stock pan. As for fuel pump, are you staying with a mechanical pump? If so, the Airtex 40736 is a factory replacement high volume pump. It’s about 40 bucks from advance auto.

I have Harlan Sharp rockers under stock valve covers. I used standard gaskets with a 3/8 aluminum spacer I got off eBay. No clearance issues

I have had a Torker and performer manifold on my 69, with the factory OAI air cleaner. I didn’t have issues with hood clearance with either manifold, but it is a tight fit I’m using solid engine mounts, that would limit engine movement.

Hope me that helps
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Old August 2nd, 2019, 01:36 PM
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Originally Posted by cutlassefi
Sounds good. When you’re actually ready to pull the trigger I can help.
Thanks
Thanks Mark! May be looking to you for cam as well. I have no idea on a cam yet.

Tim
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Old August 2nd, 2019, 01:40 PM
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Originally Posted by matt69olds
I would suggest a oil pan with more capacity than a stock pan. As for fuel pump, are you staying with a mechanical pump? If so, the Airtex 40736 is a factory replacement high volume pump. It’s about 40 bucks from advance auto.

I have Harlan Sharp rockers under stock valve covers. I used standard gaskets with a 3/8 aluminum spacer I got off eBay. No clearance issues

I have had a Torker and performer manifold on my 69, with the factory OAI air cleaner. I didn’t have issues with hood clearance with either manifold, but it is a tight fit I’m using solid engine mounts, that would limit engine movement.

Hope me that helps
Matt69olds thanks for your reply. I might look for a toro oil pan if that is good way to go. Yes I’m staying at least at this time with a mechanical fuel pump appreciate the suggestion for that. Good to hear that the manifold and Holley along with the OAI all fits under the hood.
Thanks Tim
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Old August 2nd, 2019, 01:41 PM
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Originally Posted by Tjohn8573
Matt69olds thanks for your reply. I might look for a toro oil pan if that is good way to go. Yes I’m staying at least at this time with a mechanical fuel pump appreciate the suggestion for that. Good to hear that the manifold and Holley along with the OAI all fits under the hood.
Thanks Tim
I had another question Matt. What Harland Sharp rocker system are you running?

Thank Tim
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Old August 2nd, 2019, 01:44 PM
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Originally Posted by ajr2820
Sounds pretty close to my set up. I am running C heads with a mild porting with the crossover blocked, a Torker manifold, Holley Ultra 750 double pumper, a Flame Thrower HEI distributor, Dougs headers, Wiseco pistons, Speedway H-beam rods, and a TQ40 cam with Comp roller rockers. I am at 9.961:1 compression after decking the block .005" and using the Cometic .027 head gaskets. It is mated to a TH350 that has been built up and a 3.42 with the Eaton posi carrier.
Ajr2820 - thanks for the reply! Anything you would have done different..are you happy with everything? Did you get any Dyno numbers on your build?
Thanks Tim
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Old August 2nd, 2019, 03:18 PM
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Originally Posted by Tjohn8573
I might look for a toro oil pan if that is good way to go.
Tim
It’s not, buy a good aftermarket pan, ie Moroso, Milodon or Canton. I prefer the Canton myself. Really nice piece.
Yep we’ll do a cam for you.
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Old August 2nd, 2019, 06:33 PM
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The Toro pans leave a lot to be desired. The have a deeper sump, but the sump is also narrower for clearance around the FWD differential. There is also a dimple closer to the front of the pan for front axle clearance, when you drain the oil there will be a little trapped in the front sump.

If your reasonably good with a welder, you could possibly cut the sump from a factory pan, and add a strip of metal to deepen the pan floor to the Toronado pan level. Then use a Toronado oil pump pickup on your pump. That would probably give you oil capacity very close to a aftermarket pan.
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Old August 2nd, 2019, 08:14 PM
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Originally Posted by matt69olds
The Toro pans leave a lot to be desired. The have a deeper sump, but the sump is also narrower for clearance around the FWD differential. There is also a dimple closer to the front of the pan for front axle clearance, when you drain the oil there will be a little trapped in the front sump.

If your reasonably good with a welder, you could possibly cut the sump from a factory pan, and add a strip of metal to deepen the pan floor to the Toronado pan level. Then use a Toronado oil pump pickup on your pump. That would probably give you oil capacity very close to a aftermarket pan.
Alright thanks for the info. It’s sounds like the toro pan is maybe not the best solution. I’m not a welder so if I decide to go away from stock oil pan I will more than likely look to aftermarket.

Last edited by Tjohn8573; August 2nd, 2019 at 08:16 PM.
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Old August 3rd, 2019, 12:12 PM
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Originally Posted by cutlassefi
It’s not, buy a good aftermarket pan, ie Moroso, Milodon or Canton. I prefer the Canton myself. Really nice piece.
Yep we’ll do a cam for you.
I checked out the Canton 15-502 pan and the 15-502 sump. My question now is if I go to a lafter market arger pan like this will I have any fitment / clearance issues with anything?
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Old August 3rd, 2019, 01:45 PM
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No never had a fitment issue. 15-502 is the pan, 15-503 is the pickup.
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Old August 4th, 2019, 04:22 AM
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Originally Posted by cutlassefi
No never had a fitment issue. 15-502 is the pan, 15-503 is the pickup.
Thanks Mark! Any advice on a roller rocker system? I’m looking at the Harland Sharp brand but they have a few different ways you can go. Would like to keep stock notched valve covers if possible but not set in stone.
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Old August 4th, 2019, 05:25 AM
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Originally Posted by Tjohn8573
Thanks Mark! Any advice on a roller rocker system? I’m looking at the Harland Sharp brand but they have a few different ways you can go. Would like to keep stock notched valve covers if possible but not set in stone.
Depending on valve length either a 5003 or 5016, 5016 would be for use with +.100 valves.
However I’ve also been using the Comp 1632-16 Steel rockers with good results. They even come with the short polylocks already.
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Old August 4th, 2019, 10:40 PM
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My build is a 455, speed Pro forged pistons, stock resized rods with arp bolts, balanced, Bernard bare heads built in my shop, torker intake, lunati roller cam, scorpion roller rockers, a generic 7 qt pan (it fits) my advice would be use a roller cam and aluminum heads, you won't have the worries of cam failure and the heads you'll be money ahead, I have about $4000 into mine but I'm not a good one to compare dollars with because I do a lot of the work myself, I didn't build it to get every bit of horsepower possible, if I wanted that I would've built a big block chevy, it doesn't have the best of the best parts in it but it works.
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Old August 5th, 2019, 04:35 AM
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Tim,

What exactly are your plans for the car after it is finished ? Seems to me like way too much engine for a street driver.
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