Conversion from Automatic to Manual Transmission---Shifter Hump Placement?

Thread Tools
 
Search this Thread
 
Old February 5th, 2016, 08:08 AM
  #1  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
Conversion from Automatic to Manual Transmission---Shifter Hump Placement?

Considering the conversion of my 70 Cutlass Convertible TH350 with front bench from a TH350 to Muncie M20, buckets and console. Have purchased 4 speed console and console mounting brackets. Will purchase 4 speed shifter hump for welding onto the transmission hump.

I think I understand the best way to cut the hole for the shifter to come through the floor board---start small and continue to cut where the shifter hits the floor board from the underneath side until the shifter is completely through the floor board and fully operative. This process should be accomplished with the manual trans bolted to the bell housing and the bell housing bolted to the engine. All of the above should give correct floor board cut placement and proper fitment. If my process is flawed here please correct.

So here is my question: How do I properly place the new manual shifter hump for welding? The shifter is poking up through the floor with minimal opening to allow its correct operation, but now I need to weld the shifter hump to the transmission hump--how do I get this lined up property?

What I don't want to happen is it gets welded and is off by a smidge affecting the install of the console, thus affecting the install of the buckets.

Tied in with this shifter hump placement question is the placement of the console brackets to be welded to the floor board? Placement of brackets properly concerns me. I can see this whole process going very badly. Like a bad building foundation affecting the build from the first board to the tippy top of the roof.

I am having a mechanic/welder do this conversion for me and I do not want him to screw it up. He's a good mechanic but I need to demonstrate to him how I want him to place these parts for welding.

If someone has done this and it worked properly--perhaps you could address the welding of the bucket seat brackets that will need to be installed to convert from a bench to buckets as well.

As always thank you for your assistance.

David

Last edited by David DeCan; February 5th, 2016 at 08:15 AM.
David DeCan is offline  
Old February 5th, 2016, 08:14 AM
  #2  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
What I did was put the transmission in with the shifter stub, and mark where it hits the floor from the bottom.

Then, drill a small pilot hole, and remove transmission.

Then you can cut the hole and mount the hump.

The pictures are of factory parts form a 1970 car.
Attached Images
File Type: jpg
Olds Trans Hump.jpg (35.4 KB, 85 views)
File Type: jpg
Olds Trans Hump (2).jpg (1.92 MB, 78 views)
My442 is offline  
Old February 5th, 2016, 08:25 AM
  #3  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
The hole in the transmission tunnel is massive! They must of had a process for placing the shifter hump???

Are those holes in the shifter hump placing the console?
David DeCan is offline  
Old February 5th, 2016, 11:45 AM
  #4  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
That is a factory hole.


The cars coming down the line had the holes cut out with a torch.


The hump was welded to the floor over the hole.


The hump and donor floor were welded together when I got them.


I removed the welds to separate them.


Do you need a hole that big?


No.
My442 is offline  
Old February 5th, 2016, 11:47 AM
  #5  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
As one of the few folks here who actually worked in a GM plant back in the day, I will tell you that the line worker used a fixture to locate the hole and the hump.


Human discretion was taken out of all of the assembly steps.
My442 is offline  
Old February 5th, 2016, 01:34 PM
  #6  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
That's what I was thinking. So how do I do this without a fixture?
David DeCan is offline  
Old February 5th, 2016, 02:20 PM
  #7  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
See my post above.

Use the shifter stub to see where it hits the tunnel.

It needs to be in neutral.

Drill a small hole, and from the interior use a Sawzall or a hole saw to cut.

The hole you need has to be approximately the size in the photo.

The reason is that the shifter linkage is biased to the driver side.

If you want to discuss, PM your number and I will call you.
My442 is offline  
Old February 5th, 2016, 02:21 PM
  #8  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
Use the hump as your template.

It is easy to do.
My442 is offline  
Old February 5th, 2016, 02:34 PM
  #9  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
Is the shifter hump a part that can be removed from a four speed car and installed in another car--or is it pretty much destroyed upon removal? The Parts Place has a new one. Is the Parts Place shifter hump a good piece?

Not really following how the hump gets lined up for welding on the transmission tunnel, but perhaps my confusion is because I don't have parts in hand. Also having a hard time wrapping my head around the size of that trans tunnel cut out and placement of the shifter hump. When I get a little closer I will PM you "My442" so you can walk me through it. Thanks for your help.
David DeCan is offline  
Old February 6th, 2016, 04:35 AM
  #10  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
When I got my donor floor and hump, they were spot welded together.

I separated them without destroying the hump.

Another option is to use short sheet metal screws to attach the hump.

Give me a shout, and I will walk you thru it.

Brian Trick is also very knowledgeable on these swaps as well.
My442 is offline  
Old February 6th, 2016, 07:49 AM
  #11  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
Thanks to all who have patiently been trying to walk me through this.

I have been thinking about this for two days now.

Without a factory assembly fixture, placement of the shifter hump on the transmission tunnel seems to be trial and error-----UNLESS the shifter itself aligns and places the shifter hump. Yes/No??

If this is the case then install the transmission, use the shifter contact point on the trans tunnel to cut through into the passenger compartment. Then fully install the shifter, boot etc and attach the shifter hump to the shifter, boot etc-----Then spot weld the shifter hump to the transmission tunnel.

Thus the shifter itself is aligning and placing the shifter hump on the transmission tunnel.

Sounds logical to me, but is it right?
David DeCan is offline  
Old February 6th, 2016, 11:27 AM
  #12  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
Originally Posted by David DeCan
Thanks to all who have patiently been trying to walk me through this.

I have been thinking about this for two days now.

Without a factory assembly fixture, placement of the shifter hump on the transmission tunnel seems to be trial and error-----UNLESS the shifter itself aligns and places the shifter hump. Yes/No??

YES, CORRECT

If this is the case then install the transmission, use the shifter contact point on the trans tunnel to cut through into the passenger compartment. Then fully install the shifter, boot etc and attach the shifter hump to the shifter, boot etc-----Then spot weld the shifter hump to the transmission tunnel.

CORRECT

Thus the shifter itself is aligning and placing the shifter hump on the transmission tunnel. If you are using a console, there are 2 boots: One screws to the hump, and the other is mounted to the console.

YES - Once you have the hole cut, use the hump as the template. Use the inner flange as the final hole size. When you add in the console, it will be in the right place.

Sounds logical to me, but is it right?
It's logical and not hard.

You are using a console, yes?
My442 is offline  
Old February 7th, 2016, 06:23 AM
  #13  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
Yes using a console. Thx
David DeCan is offline  
Old February 7th, 2016, 10:23 AM
  #14  
Registered User
 
My442's Avatar
 
Join Date: Feb 2009
Posts: 2,257
If the car has a console now (automatic), the manual transmission modification can be done to it.

The placement of the hump can vary a bit as the console mounting does not use the hump for attachment.

The factory assembly manual has very detailed drawings of every aspect of this.

Are you going to use:

1. Clutch safety switch?
2. Back up lights?
3. Reverse lock out?

Be aware that the 70-72 4 speed cars used a unique shifter handle, P/N 7169.

The factory Hurst shifter base, P/N 3138 did not have a stop bolt, and used rubber grommets instead of hard bushings.
Attached Images
File Type: jpg
4 Speed Shifters 66 to 72.jpg (34.3 KB, 45 views)
File Type: jpg
70-72 Shifter Handles.jpg (1.9 KB, 157 views)
File Type: jpg
Olds 4 Speed Set Up 002.jpg (1.68 MB, 36 views)
File Type: jpg
Olds Trans Hump (9).jpg (1.96 MB, 44 views)
My442 is offline  
Old February 8th, 2016, 10:46 AM
  #15  
Registered User
Thread Starter
 
David DeCan's Avatar
 
Join Date: Oct 2015
Posts: 234
Clutch safety switch--no
Reverse lock out--yes
Back up lights--yes

70 Convertible car is an auto on the column. NO console--yet. Will be adding console, buckets and 4 speed at the same time.
David DeCan is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
My442
Brakes/Hydraulic Systems
2
August 17th, 2017 04:54 AM
marxjunk
Parts For Sale
0
February 20th, 2015 07:25 AM
Moosbrugger
Transmission and Driveline
5
September 5th, 2013 07:12 PM
jasm8
Interior/Upholstery
4
August 14th, 2011 05:32 AM
oldcars
Transmission
5
May 10th, 2008 12:48 PM



Quick Reply: Conversion from Automatic to Manual Transmission---Shifter Hump Placement?



All times are GMT -7. The time now is 11:58 PM.