BOP TH350 Issues
BOP TH350 Issues
1972 Cutlass 350 finally started and runs great in the garage.
Rebuilt BOP TH350 transmission and installed 2800 stall converter (rebuild and converter about 10 years ago, but has not been moved).
Filled transmission full to dipstick mark when engine is warm and at idle (took another 6 quarts). Put around 4 quarts in at installation 10 years ago. Cannot remember if I put fluid in the converter, but I like to think I would have.
Pulled cooler line to verify that pump is moving fluid. It definitely is!
Checked linkage to verify shift position. Good as well.
Issue is that when I shift into Drive there is definite engagement, but the car just won't take off when I throttle. Same for reverse.
I have never lifted the rear wheels off the ground and let them spin?
Willing to take to transmission shop if required, but I don't want to.
Any ideas-suggestions???
Rebuilt BOP TH350 transmission and installed 2800 stall converter (rebuild and converter about 10 years ago, but has not been moved).
Filled transmission full to dipstick mark when engine is warm and at idle (took another 6 quarts). Put around 4 quarts in at installation 10 years ago. Cannot remember if I put fluid in the converter, but I like to think I would have.
Pulled cooler line to verify that pump is moving fluid. It definitely is!
Checked linkage to verify shift position. Good as well.
Issue is that when I shift into Drive there is definite engagement, but the car just won't take off when I throttle. Same for reverse.
I have never lifted the rear wheels off the ground and let them spin?
Willing to take to transmission shop if required, but I don't want to.
Any ideas-suggestions???
Last edited by rickbmac; Jul 31, 2022 at 03:54 AM. Reason: More Information
Oops, sorry I said 2800. It is a 2400-2600 rpm flash stall 240900 TCI Breakaway Torque Converter. Purchased and installed new 10 years ago. Engine started on frame, but car was never driven.
TCI 328800 TCI Pro Super Transmission Kit
TCI 328800 TCI Pro Super Transmission Kit
Last edited by rickbmac; Jul 31, 2022 at 04:57 AM.

You either did or you did not fill the TC ten years ago. If you did not, the tangs may have broken - let's hope you did fill the TC (but, when you say you cannot remember - it's confusing). "If" you put 4 qts. in the TQ & added another 6 qts. @ warm/idle that would be the correct capacity of 10 qts. If you've validated you're getting flow, as you said, it sounds like there still isn't enough trans. fluid (first guess). You did put the Automatic Transmission Modulator back in the transmission and hooked it to vacuum? While it tells the transmission what kind of load is being put on it (while you're driving), allowing the transmission to react with the proper line pressures and shift points, it may or may not influence what's happening with your transmission after having sat such a long time?
I will set the car on jack stands and attempt to get air out of system and adding more fluid per recommendation.
I was told by a shop that sitting for that long may have dried out the seals and frictions. Just do not want to burn up anything. Maybe too late now. Any tell-tale signs?
I apologize buy I can't remember how much fluid was initially put into transmission/converter.
I was told by a shop that sitting for that long may have dried out the seals and frictions. Just do not want to burn up anything. Maybe too late now. Any tell-tale signs?
I apologize buy I can't remember how much fluid was initially put into transmission/converter.
If your dip stick reading is full, when warm, there’s fluid in the system - how much right now is questionable (if there are air pockets). You’ve already reached a tell-tale sign - will not go into gear (evidently). Better to error on an overfill condition than a dry condition as excess will bleed from vent hole.
Ok, just back in from garage.
Set car up on blocks at frame. Car is level. Rear end blocked up as well.
Warmed engine and shifted through gears many times remembering to brake between.
Tires spun hard and seemed to speed in forward gears, but spun inconsistent I reverse. Sometimes tires came to a stop in reverse until I put it in park or neutral and shifted back into reverse. Again inconsistent in reverse.
Fluid did not move on dipstick. Haven't set car back onto floor since I still have inconsistent reverse.
Set car up on blocks at frame. Car is level. Rear end blocked up as well.
Warmed engine and shifted through gears many times remembering to brake between.
Tires spun hard and seemed to speed in forward gears, but spun inconsistent I reverse. Sometimes tires came to a stop in reverse until I put it in park or neutral and shifted back into reverse. Again inconsistent in reverse.
Fluid did not move on dipstick. Haven't set car back onto floor since I still have inconsistent reverse.
Ok, just back in from garage.
Set car up on blocks at frame. Car is level. Rear end blocked up as well.
Warmed engine and shifted through gears many times remembering to brake between.
Tires spun hard and seemed to speed in forward gears, but spun inconsistent I reverse. Sometimes tires came to a stop in reverse until I put it in park or neutral and shifted back into reverse. Again inconsistent in reverse.
Fluid did not move on dipstick. Haven't set car back onto floor since I still have inconsistent reverse.
Set car up on blocks at frame. Car is level. Rear end blocked up as well.
Warmed engine and shifted through gears many times remembering to brake between.
Tires spun hard and seemed to speed in forward gears, but spun inconsistent I reverse. Sometimes tires came to a stop in reverse until I put it in park or neutral and shifted back into reverse. Again inconsistent in reverse.
Fluid did not move on dipstick. Haven't set car back onto floor since I still have inconsistent reverse.
Engage the trans (while on 4 jack stands) - increase/decrease/increase/decrease RPM while in gear - for numerous cycles. If it's an air bomb, increasing/decreasing RPM while in gear could remove air pockets in the system. Continually check trans. fluid level repeating often.
As I stated in my previous thread:
Increasing/Decreasing RPM is what is important - you said you shifted through gears many times. If you did it at idle - it basically did nothing to remove any air pockets. The transmission wants to see a "load", you have no load at idle. And, yeah, you obviously have to hit the brakes if you're going between drive & reverse. Not sure I should state it again - you need to INCREASE & DECREASE the RPM - it does nothing at idle.
Increasing/Decreasing RPM is what is important - you said you shifted through gears many times. If you did it at idle - it basically did nothing to remove any air pockets. The transmission wants to see a "load", you have no load at idle. And, yeah, you obviously have to hit the brakes if you're going between drive & reverse. Not sure I should state it again - you need to INCREASE & DECREASE the RPM - it does nothing at idle.
Don't be afraid to brake torque it a bit if you like. I mean don't go nuts. Don't be afraid to increase RPM to 2500 or 3000 then decrease, then increase, etc. Finally, outside of taking/talking to a trans. shop as has been suggested, I would definitely open the transmission and examine the state of the transmission filter to see if it's clogged or whatever.
I will set the car on jack stands and attempt to get air out of system and adding more fluid per recommendation.
I was told by a shop that sitting for that long may have dried out the seals and frictions. Just do not want to burn up anything. Maybe too late now. Any tell-tale signs?
I apologize buy I can't remember how much fluid was initially put into transmission/converter.
I was told by a shop that sitting for that long may have dried out the seals and frictions. Just do not want to burn up anything. Maybe too late now. Any tell-tale signs?
I apologize buy I can't remember how much fluid was initially put into transmission/converter.
It normally takes some heat over a long period of time to make the rubber seals hard.
Will the car roll normally when it’s not in park?
Get the tires off the ground, see if they move. Depending on the converter, it might take some throttle to get the car to move. The fact that you say you can feel the trans go into gear suggests something is happening with the clutch packs.
Last edited by matt69olds; Jul 31, 2022 at 11:08 PM.
Once you've lowered the car back onto the ground (I'd still check the trans filter), get it into a position where you can drive forward down the street/road - don't worry about reverse. You may find it takes a significant increase in RPM before it begins to move forward, but I feel confident once you get it under load back on the ground with enough RPM she'll come back to life. Good luck!
Put back down on ground.
Reverse still very questionable.
Drive and 2nd try.
I think low is there and solid.
Is there any way to verify fluid level besides dipstick?
I do not trust dipstick or tube as neither are mated to this vehicle.
Reverse still very questionable.
Drive and 2nd try.
I think low is there and solid.
Is there any way to verify fluid level besides dipstick?
I do not trust dipstick or tube as neither are mated to this vehicle.
Answer is no. You have to have the correct dipstick. Say you didn’t have one - at all, you’re in the middle of nowhere (Mojave Desert). Keep filling it until it pukes out the vent hole. Better to error on the side of too much than not enough. Install the correct dipstick and tube.
Answer is no. You have to have the correct dipstick. Say you didn’t have one - at all, you’re in the middle of nowhere (Mojave Desert). Keep filling it until it pukes out the vent hole. Better to error on the side of too much than not enough. Install the correct dipstick and tube.
Start adding ATF as you previously suggested - one quart at a time. Slippage is one of the most common signs of low ATF, so is delayed gear engagement. Trans needs significant hydraulic pressure. No/Low ATF = no/low hydraulic pressure. Start filling w/ ATF.
If a hydraulic pump isn't working you take its blood pressure to verify its health. In a transmission, this is called line pressure.
Get a 300 PSI hydraulic trans line pressure gauge. Screw it into the test port. Look up a TH350 line pressure specs, and see where it is.
Each position (of the shift lever) has a specified pressure range.
Bad line pressure means time to take it apart and see what failed.
One possibility is if the converter wasn't seated into the pump during installation it damaged the pump.
Get a 300 PSI hydraulic trans line pressure gauge. Screw it into the test port. Look up a TH350 line pressure specs, and see where it is.
Each position (of the shift lever) has a specified pressure range.
Bad line pressure means time to take it apart and see what failed.
One possibility is if the converter wasn't seated into the pump during installation it damaged the pump.
Drove 50 miles yesterday.
Each time shifted directly into low. Engaged immediately, but took 2-3 seconds to catch.
Low solid with hard shift every time into 2nd. Also hard downshift after 2-3 seconds back into low when manually shifting. Doesn't downshift by itself.
From there not solid in 2nd unless I stepped on the throttle, then normal quick response of increase in speed. But never a shift into drive when manually shifting only increase in rpm. Constant slip when manually shifting from 2nd to drive.
Still no reverse.
Lifting car and dropping pan today to drain overnight. New filter, gaskets, dipstick tube, and dipstick tomorrow.
Also new o-ring for detent cable to stop leak. That cable leaks alot with the car just setting overnight. That makes me think fluid level is above pan? Hmmm?
Each time shifted directly into low. Engaged immediately, but took 2-3 seconds to catch.
Low solid with hard shift every time into 2nd. Also hard downshift after 2-3 seconds back into low when manually shifting. Doesn't downshift by itself.
From there not solid in 2nd unless I stepped on the throttle, then normal quick response of increase in speed. But never a shift into drive when manually shifting only increase in rpm. Constant slip when manually shifting from 2nd to drive.
Still no reverse.
Lifting car and dropping pan today to drain overnight. New filter, gaskets, dipstick tube, and dipstick tomorrow.
Also new o-ring for detent cable to stop leak. That cable leaks alot with the car just setting overnight. That makes me think fluid level is above pan? Hmmm?
Transmission had approximately 50 miles on fresh unprofessional rebuild (me). Upon dropping pan... I found a small amount of slimy deposit at wire filter and zero metal in pan. Replaced metal filter with a finer dacron style. Fluid smelled fresh and not burnt.
Still only low.
Will shift hard into 2nd, then slipping unless solid throttle. Speed climbs with RPM.
Slips in drive.
No reverse.
Basically the same as before Fluid/ Filter change.
Giving up
Appointment to have Transmission dropped and rebuilt Tuesday.
Still only low.
Will shift hard into 2nd, then slipping unless solid throttle. Speed climbs with RPM.
Slips in drive.
No reverse.
Basically the same as before Fluid/ Filter change.
Giving up

Appointment to have Transmission dropped and rebuilt Tuesday.

Last edited by rickbmac; Aug 20, 2022 at 04:09 AM.
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