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Tech Editor's Desk Projects, papers, writings, thoughts, musings of our technical editor Joe Padavano. To begin with, he will be making threads and can approve posts to it if he wishes. This can be changed in the future if it does not work out well.


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Old June 24th, 2008, 04:48 PM   #1 (permalink)
joe_padavano
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Exhaust donuts

I'll admit that I haven't worked on many 307s, but I was surprised to find that my 84 Custom Cruiser uses an exhaust donut on the RH manifold where the main down pipe exits. I knew the tubular manifold on the 86 307 used a donut, but I chalked that up to the fact that Olds couldn't cast a tapered seat into that thin sheet metal flange. The other side on that motor does have the tapered seat cast into the EFE valve housing.

Anyway, I had always assumed that the Olds cast iron manifolds never used donuts, which once again proves what happens when you assume...

This, by the way, was the source of my exhaust leak. The donut had completely disintegrated, leaving only the steel ring that fits into the manifold. The good news is that all three bolts came out of the flange. The secret there is to use an impact wrench and to hammer the next smallest socket over the rusted bolt head. Lots of anti-seize on the reinstallation.
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Old June 24th, 2008, 04:59 PM   #2 (permalink)
J-(Chicago)
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[quote=joe_padavano;36262. The donut had completely disintegrated, leaving only the steel ring that fits into the manifold. The good news is that all three bolts came out of the flange. The secret there is to use an impact wrench and to hammer the next smallest socket over the rusted bolt head. Lots of anti-seize on the reinstallation.[/QUOTE]

X2 on this one. worked for all of my bolts on the driver's side.
I still had to cut the pass side though.
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Old June 27th, 2008, 11:26 AM   #3 (permalink)
citcapp
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Talking

Quote:
Originally Posted by joe_padavano View Post
I'll admit that I haven't worked on many 307s, but I was surprised to find that my 84 Custom Cruiser uses an exhaust donut on the RH manifold where the main down pipe exits. I knew the tubular manifold on the 86 307 used a donut, but I chalked that up to the fact that Olds couldn't cast a tapered seat into that thin sheet metal flange. The other side on that motor does have the tapered seat cast into the EFE valve housing.

Anyway, I had always assumed that the Olds cast iron manifolds never used donuts, which once again proves what happens when you assume...

This, by the way, was the source of my exhaust leak. The donut had completely disintegrated, leaving only the steel ring that fits into the manifold. The good news is that all three bolts came out of the flange. The secret there is to use an impact wrench and to hammer the next smallest socket over the rusted bolt head. Lots of anti-seize on the reinstallation.
Joe,

Help me out here. I have installed X-Z stock exhaust manifolds on my 455 I am installing in my 57 Olds. This being my first Olds swap I assumed that this setup used donuts, if it does not what do I use to connect 2.5" exhaust pipe to my manifolds. Thanks in advance for the help
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Old July 27th, 2008, 08:26 PM   #4 (permalink)
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I believe it bolts right into it with a ball in socket type flange. The manifolds have the "ball" edge and the pipes should be "trumpeted" or langed out to seat the ball flange.
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Old August 13th, 2008, 10:41 AM   #5 (permalink)
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the H/O has a donut in that spot, uses the bolts with springs going into the manifold. Only donut in the exhaust system AFAIK.
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Old December 29th, 2008, 11:54 AM   #6 (permalink)
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Will the "hammer the next smaller size socket onto the rusted bolt head" work for a frozen battery tray bolt? I got all but one removed. ( Why is it that there is only ONE bolt or nut that refuses to budge?) I don't like abusing my tools, but it sounds easier than grinding or chiseling off the bolt head.
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Old January 1st, 2009, 03:40 PM   #7 (permalink)
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If there is a good solid backing, it should work but if it is just sheet metal, it will give you a hard time. You could try just grinding the bolt head a little to make the smaller socket fit easier.
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