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70-72 Cutlass Convertibles - Stress Cracks

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Old September 18th, 2018, 07:16 PM
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70-72 Cutlass Convertibles - Stress Cracks

I noticed on a few convertibles that the area above the trunk lid where the 1/4 panel meets the deck lid. There tends to form stress cracks. I assume this is due to the lack of support from a roof and the torque of the vehicles causing it to crack there.

Anyone else notice this on 455 convertibles?
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Old September 18th, 2018, 08:24 PM
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IMO primarily a result of removing the lead that was there from the factory. Plastic or All Metal seems to crack. One solution - weld those seams solid on the outside & then finish them, convertible or hardtop, just have to make a faux seam on the latter.

Last edited by bccan; September 18th, 2018 at 08:29 PM.
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Old September 18th, 2018, 10:47 PM
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Speaking of cracks. The factory W-25 hood is notorious for cracking due to the fiberglass tops and metal supports. Two opposite materials both moving in opposition to each other. I haven't ever seen a DRIVEN Olds that had a W-25 hood that doesn't have stress cracks in the fiberglass. Trailer queens don't count since the hood doesn't see the vibrations and bumps a driven car does.
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Old September 19th, 2018, 04:15 AM
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Originally Posted by pettrix
The factory W-25 hood is notorious for cracking due to the fiberglass tops and metal supports.
From the position of most of these cracks, it appears that misadjustment of the hood bumpers and incorrect closing technique are the main causes, not just miles driven.
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Old September 19th, 2018, 04:22 AM
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The cracks, in my experience, are from improperly finished welds and lead from the factory. The people building these cars had very limited time to "get it right" When you start with a badly finished seam, add paint and mix in 50 years of use, you get cracks, runt and a mess. Both of my 70 442 convertibles had cracks and issues with these areas. The only solution is to grind it all out, weld it up and finish it correctly
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Old September 19th, 2018, 07:29 AM
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Originally Posted by VC455
From the position of most of these cracks, it appears that misadjustment of the hood bumpers and incorrect closing technique are the main causes, not just miles driven.
My new Thornton hood developed a small crack on the edge of the hood by the pin sitting in the garage over the winter
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Old September 19th, 2018, 09:47 AM
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It is what it was for that time. The fit & finish of those 70's cars was not the greatest. Door gaps, trunk gaps, fender gaps, etc. Don't get me started on the interior fit & finish.

I love the old cars for what they were but they sure left a lot not to be loved when it came to fit & finish. Modern vehicles have advanced so much in that realm. Door gaps, interior F&F and reduced rattles and squeaks. My modern car is built tight and rattle/squeak free.

Last edited by pettrix; September 19th, 2018 at 09:55 AM.
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Old September 19th, 2018, 09:48 AM
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Originally Posted by rand5204
The cracks, in my experience, are from improperly finished welds and lead from the factory. The people building these cars had very limited time to "get it right" When you start with a badly finished seam, add paint and mix in 50 years of use, you get cracks, runt and a mess. Both of my 70 442 convertibles had cracks and issues with these areas. The only solution is to grind it all out, weld it up and finish it correctly
That's exactly where my 72 convertible has cracks.
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Old September 19th, 2018, 10:00 AM
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Originally Posted by VC455
From the position of most of these cracks, it appears that misadjustment of the hood bumpers and incorrect closing technique are the main causes, not just miles driven.
I've seen people play with those adjustments for hours/days and cracks still develop. Yes, I believe one can reduce the amount of cracks with proper adjustments but it's a losing battle when you have fiberglass over a metal support on a hood that had questionable engineering to begin with. Fiberglass and steel expand and contract at different rates when hot and cold. Steel is notorious for rapid expansion and contractions when heated/cooled. The fiberglass top is just along for the ride and fiberglass doesn't expand and contract at the rate steel does so eventually the fiberglass will crack due to the movement of steel below it.

It's the laws of physics and fighting it is a losing battle. It is what it was for that time but I've given up battling the hood in trying to stop these cracks from forming.
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Old September 19th, 2018, 02:39 PM
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When I worked in the GM B-O-P plant in Framingham MA in 1972, I saw first hand what the lead line did.

It was an environmental diaster of the first order....fumes and lead dust were everywhere.

The first step was to heat up the body area; and then apply a tinning butter.

The next step was to get a glob of molten lead from a large pot heated by gas.

The glob of molten lead was slapped onto the body seam and roughly spread.

The next operation was to mechanically grind it down to a semi finished state.

The last step was to shape and finish it to be ready for primer.

Nasty, nasty, nasty.

Each operation only had 60 seconds to perform the operation.

No restoration type TLC was applied.
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Old September 20th, 2018, 09:58 PM
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Originally Posted by My442
When I worked in the GM B-O-P plant in Framingham MA in 1972, I saw first hand what the lead line did.

It was an environmental diaster of the first order....fumes and lead dust were everywhere.

The first step was to heat up the body area; and then apply a tinning butter.

The next step was to get a glob of molten lead from a large pot heated by gas.

The glob of molten lead was slapped onto the body seam and roughly spread.

The next operation was to mechanically grind it down to a semi finished state.

The last step was to shape and finish it to be ready for primer.

Nasty, nasty, nasty.

Each operation only had 60 seconds to perform the operation.

No restoration type TLC was applied.
Wow, that was a crazy assembly line process. That's for sure. Now it makes sense WHY the 70-72 convertibles get stress cracks in those areas. It wasn't done correctly and it was bound to fail.

No fault of yours as an assembly line worker. It was GM's fault they cut corners. GM actually screwed you by exposing you to the toxins.

Last edited by pettrix; September 20th, 2018 at 10:03 PM.
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