Body work All body work discussion including vinyl tops

Trunk Floor Pan

Old June 16th, 2017, 04:09 PM
  #1  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Trunk Floor Pan

Ain't classic cars fun?





dream66 is offline  
Old June 16th, 2017, 04:11 PM
  #2  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
But why stop there ???





dream66 is offline  
Old June 16th, 2017, 06:32 PM
  #3  
Registered User
 
Gary M's Avatar
 
Join Date: Nov 2013
Location: St. Louis
Posts: 2,357
Nice work

Bet that took a minute.
Gary M is offline  
Old June 16th, 2017, 06:47 PM
  #4  
Registered User
 
Gary M's Avatar
 
Join Date: Nov 2013
Location: St. Louis
Posts: 2,357
Found this earlier today

dont know if you need one and don't know the seller.
http://m.ebay.com/itm/100-Point-Cars...257Ciid%253A23
Gary M is offline  
Old June 16th, 2017, 09:16 PM
  #5  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Wow! Who woulda thought you could find an original that nice.
dream66 is offline  
Old June 17th, 2017, 05:45 AM
  #6  
Registered User
 
Gary M's Avatar
 
Join Date: Nov 2013
Location: St. Louis
Posts: 2,357
Looks good in the picture anyway. Who knows what it looks like under the braces and if he cut it high enough at the rear.
I drove to WV to get one that looked good. Things like that you almost have to verify before you buy.
Gary M is offline  
Old June 17th, 2017, 06:24 AM
  #7  
72 Olds CS
 
RetroRanger's Avatar
 
Join Date: Jun 2011
Posts: 6,657
Azchevs is a member on here, or at least we have a user w the same name and similar location.
RetroRanger is offline  
Old June 17th, 2017, 06:39 AM
  #8  
Registered User
 
Gary M's Avatar
 
Join Date: Nov 2013
Location: St. Louis
Posts: 2,357
If he's a member, hope he posts his stuff on here. I know I'm more likely to buy from a member because they build a reputation.
Gary M is offline  
Old June 17th, 2017, 06:41 PM
  #9  
Administrator
 
oldcutlass's Avatar
 
Join Date: Oct 2009
Location: Poteau, Ok
Posts: 40,519
The rear windows on these lead to a lot of other collateral damage. Put drains in the bottom window channel like/similar to the optional stock offering.
oldcutlass is online now  
Old June 18th, 2017, 07:42 AM
  #10  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
What???? There was actually a factory option for a scupper drain in the channel corners?

I've always been amazed that GM didn't make that standard. Any 12 yr old can look at at a rusted out channel and immediately see that as a solution.

Never made that modification myself though. Anybody have pics of theirs.
dream66 is offline  
Old June 18th, 2017, 08:57 AM
  #11  
Administrator
 
oldcutlass's Avatar
 
Join Date: Oct 2009
Location: Poteau, Ok
Posts: 40,519
They look similar to this. The hoses run through the trunk and pop out the lower rear fender behind the tires. There are a few different styles aftermarket.


Amazon Amazon

Amazon Amazon
oldcutlass is online now  
Old June 22nd, 2017, 07:57 PM
  #12  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Update Pics (72 Cutlass Supreme)

Got the trunk pan installed and etch primed. Decided to lap the joints vs butt joints and use body filler to smooth out the seams.

The repro pans are Golden Star from Tamraz - best price I could find with free shipping. The fit was very good.




Last edited by dream66; June 22nd, 2017 at 08:02 PM.
dream66 is offline  
Old June 24th, 2017, 02:33 PM
  #13  
Registered User
 
therobski's Avatar
 
Join Date: Jul 2009
Location: Dallas-Fort Worth
Posts: 3,112
Not only was my trunk gone so were the braces, rear window channel and the section between the tails lights. You did a great job, I should have bought the one piece trunk-live and learn!
Attached Images
File Type: jpg
IMG_0089.JPG (2.39 MB, 76 views)
File Type: jpg
IMG_0262.JPG (811.3 KB, 77 views)
File Type: jpg
IMG_0263.JPG (834.1 KB, 76 views)
File Type: jpg
IMG_0324.JPG (904.9 KB, 73 views)
File Type: jpg
IMG_0334.JPG (888.1 KB, 72 views)
File Type: jpg
IMG_0336.JPG (760.1 KB, 64 views)
File Type: jpg
IMG_3582.JPG (59.3 KB, 64 views)
File Type: jpg
IMG_3561.JPG (56.1 KB, 60 views)
File Type: jpg
IMG_3564.JPG (61.0 KB, 60 views)
File Type: jpg
IMG_3545.JPG (57.3 KB, 65 views)
therobski is offline  
Old July 4th, 2017, 11:55 AM
  #14  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Here's a pic after spatter paint. I used Zolatone 20 series over medium gray primer and sprayed it with a HVLP primer gun using a 2.0 tip (largest I had). The Zolatone TDS recommended 40-50 psi input but I had to crank it up to 70 psi with the fluid adjustment full open.

I think the next time I do a spatter paint job I'll buy or borrow a pressure pot gun. I have a shutz gun for undercoating and bed liners but I was afraid it would be overkill.



Last edited by dream66; July 4th, 2017 at 12:06 PM.
dream66 is offline  
Old July 16th, 2017, 01:02 PM
  #15  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Originally Posted by oldcutlass
The rear windows on these lead to a lot of other collateral damage. Put drains in the bottom window channel like/similar to the optional stock offering.
Home made copper tubing drains. Not finished with the install - still need to epoxy seal the scuppers.

EDIT: I used 1/2" copper tubing and over-flared the end. Then contoured the flare with the pick end of a body hammer.




Last edited by dream66; July 17th, 2017 at 01:28 PM.
dream66 is offline  
Old July 24th, 2017, 04:50 PM
  #16  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
One more step prior to installing rear window - have to re-do the gray paint line on the lower pinch weld. I mistakingly cheated into the interior lower molding that needs to be black satin or the gray will show through the window.

On the advice of my paint supplier, I used gray direct to metal urethane primer and urethane clearcoated over it - the clear coat to prevent moisture penetration.

I was planning to use epoxy primer but my paint supplier advised otherwise. Go figger.

I'm going to install the window myself using the method and kit described here:


dream66 is offline  
Old July 25th, 2017, 07:53 AM
  #17  
Registered User
 
Run to Rund's Avatar
 
Join Date: Mar 2008
Posts: 3,841
40 years ago, I had the body shop fill the bottom channel with butyl rubber before popping the chrome into place. If water can't get in, you won't need drains.
Run to Rund is offline  
Old July 25th, 2017, 10:51 AM
  #18  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Originally Posted by Run to Rund
40 years ago, I had the body shop fill the bottom channel with butyl rubber before popping the chrome into place. If water can't get in, you won't need drains.
That butyl rubber - is it pretty easy to remove if ya need to replace a broken glass?
dream66 is offline  
Old July 25th, 2017, 12:11 PM
  #19  
72 Olds CS
 
RetroRanger's Avatar
 
Join Date: Jun 2011
Posts: 6,657
pretty sweet work on the drains. where do they drain to ?
RetroRanger is offline  
Old July 25th, 2017, 04:11 PM
  #20  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
They drain through a tube routed to the drop down behind the wheel house.
dream66 is offline  
Old July 29th, 2017, 07:04 AM
  #21  
Registered User
 
edzolz's Avatar
 
Join Date: Nov 2009
Location: Red Oak, Texas
Posts: 2,960
Originally Posted by dream66
That butyl rubber - is it pretty easy to remove if ya need to replace a broken glass?
I was in the home window business for awhile. If the original glass was installed with the butyl, had to cut it out with a knife. Sorta like removing RTV. It is a real bitch to remove.
edzolz is offline  
Old July 29th, 2017, 05:07 PM
  #22  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Originally Posted by edzolz
I was in the home window business for awhile. If the original glass was installed with the butyl, had to cut it out with a knife. Sorta like removing RTV. It is a real bitch to remove.
Imagine trying to clean that crap out of the pinchweld channel around molding clips and the white vinyl top that has to be peeled back - on a hot Texas afternoon.
dream66 is offline  
Old August 4th, 2017, 09:09 PM
  #23  
Registered User
 
Triharder's Avatar
 
Join Date: Apr 2017
Location: Alberta, Canada
Posts: 19
Looks great. I just finished my trunk as well, did the window frame and window to trunk filler a while ago. Time well spent.
Triharder is offline  
Old August 12th, 2017, 02:20 PM
  #24  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
UPDATE:

I didn't buy the kit from the vendor as stated in my above post. Instead - I bought a tube of SIKAFLEX P2G urethane and a Riobi cordless caulking gun and a roll of CR Laurence 1/4 inch foam tape.

The process is fairly straight forward and the back glass went in with out a hitch. NOTE: The self cut triangular shaped cut in the applicator as described in the above video applies about a 1/2" tall triangular shaped bead which allowed us to vary the pressure on the glass at specific points along the uneven pinch weld flange and achieve the proper glass standoff from the channel. Also, we had three areas where the urethane was applied too thick and it squeezed out into the pinch weld channel. After drying it was easy enough to cut away with a razor knife.

One Caveat: The foam tape which we used as a dam only - not as a standoff shim; After removal, leaves a film of sticky adhesive that had to be removed with a single edge blade and wiped down with Goof Off solvent (or similar solvent) which took about 30 minutes. I may shop for a different foam tape system the next time.

I do advise practicing the application of the urethane bead (about 6-12 inches will do it) on a piece of plywood to set the proper speed of the cordless caulking gun. There's plenty of urethane in one tube to do a single backglass or windshield so not to worry about wasting product for practice purposes.

Glad we did it this way since I have 2 more windshields and one more backglass to install...so saved a few coins in the long run.

Riobi Gun - $100/ 4 installs so $25 per glass, plus Sikaflex P2G $10, plus Foam tape $20 = $55 per glass installed
dream66 is offline  
Old August 12th, 2017, 02:20 PM
  #25  
Cory
Thread Starter
 
dream66's Avatar
 
Join Date: Feb 2017
Location: Wimberley, TX
Posts: 216
Installing the the SS molding was a whole nuther story. Many expletives flew around the shop and almost led to flying tools.

We had 3 molding clips that kept falling off the aftermarket screws that replace missing nails. The narrow clips in the pic just wouldn't cooperate. Only after reverting to the wide clips were we able to seat the molding.

dream66 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jstrits
Parts For Sale
1
February 7th, 2016 11:33 AM
AzChevs
Parts For Sale
1
October 19th, 2014 09:03 PM
AzChevs
Parts For Sale
0
October 8th, 2014 10:13 AM
Hawk1061
Parts Wanted
0
June 9th, 2013 09:02 AM
Olds57rocketgal
Parts Wanted
0
April 13th, 2007 09:17 PM


Thread Tools
Search this Thread
Quick Reply: Trunk Floor Pan



All times are GMT -7. The time now is 07:16 PM.